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All articles listed in reverse chronological order.

by Doug Plucknette Leave a Comment

Marc Zimmerman – Large Capital Project Manager

Marc Zimmerman – Large Capital Project Manager

The first person I selected to write about is one who I consider a mentor. I met Marc Zimmerman in February of 1981, at the time he was a Journeyman Pipefitter in Kodak’s Polymer Department and I remember watching him work, making precise gore cut fittings and just being in awe of craftsmanship it takes to calculate, lay-out, cut and assemble these pieces. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Perry Parendo Leave a Comment

Work and Play, Hard Smart and Together

Work and Play, Hard Smart and Together

Coach Dean Smith always used this phrase with his teams and his teaching. It is how I focus my coaching, but also how I consider New Product Development. Would this mix be valuable for your organization and your career? [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Greg Hutchins Leave a Comment

Transformation vs Disruption

Transformation vs Disruption

Guest Post by Joseph Paris (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Transformation… I am hearing more and more talk about how companies are seeking to transform themselves, or that they are launching a transformation initiative.  And as expected, there is the corresponding increase in transformation conferences, symposia, articles and books.

But what is “transformation”? [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Fred Schenkelberg Leave a Comment

Check Sheet: Capture Data Quickly

Check Sheet: Capture Data Quickly

There are two common uses for a check sheet. First, to summarize historical data, or second, to collect observations. A byproduct of creating a check sheet is team agreement on definitions of categories and observation procedures.

The investment is minimal other than thinking about how you want to view the data, and what data to collect. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Data Collection and Use

by Adam Bahret Leave a Comment

I’ll Sleep When I’m Dead

I’ll Sleep When I’m Dead

In the past five weeks I have been to Miami, Orlando, Cleveland, Chicago, Fairbanks Alaska, Fortuna Costa Rica.  For one stint of that I went Fairbanks to Boston to Costa Rica in a 24 hr period.  I walked into my home dropped the Alaska suitcase, grabbed the prepacked Cost Rica suitcase, slept for 6 hours ,and was back on a plane 13 hrs later.  I think that qualifies as a HALT test considering the lowest temperature I experienced in Fairbanks (Arctic circle edge) was -30F on top of a mountain and then 85F in Costa Rica in the Rainforest.

So why did I do all of this?  Because it’s me and it seemed fun.

[Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Dennis Craggs Leave a Comment

MSA 2 – Gage Variation

MSA 2 – Gage Variation

Most of us rely on accurate measurements. If these measurements are unreliable, then our decisions could be based on false information. How can we have confidence in our measurements?

The purpose of a measurement system analysis is to determine if a gauge is fit for use. This means that we can rely upon the measurements to give us a true indication of the parameter being measured. Our decisions will not be affected by erroneous data. So how can we know the quality of our measurements?
[Read more…]

Filed Under: Articles, Big Data & Analytics, on Tools & Techniques Tagged With: GRR, MSA

by Doug Plucknette Leave a Comment

Finding A Life In The Skilled Trades – My Start

Finding A Life In The Skilled Trades – My Start

I’ve always considered myself to be somewhat lucky in life. I survived being hit head on by a car when I was five years old. I grew up in a small town in Upstate NY that had little to do in the form of entertainment but a lot to offer those in search of a sound middle class life. While I still live in that same town it has transformed from a farming community to a suburb of Rochester. I have raised my children in this same town my parents and grandparents called home and my grandchildren are being raised here as well. While life is good in our Village whose slogan is “Someplace Special” the opportunities available to my generation aren’t what they used to be. Today, it’s tough to be lucky.

When I look back, I don’t have to think too hard to know why life turned out so good. I learned a trade. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Perry Parendo Leave a Comment

Weld Case Study with Surprise Finding

Weld Case Study with Surprise Finding

Case studies always have good endings – but this one was not looking good. With some insights, we found an unexpected issue. This provided an important answer for a struggling manufacturing process. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by Robert Allen Leave a Comment

Minimizing Waste In Task Management

Minimizing Waste In Task Management

Our previous article identified several forms of waste, specific to completing tasks, as detailed by the following table:

Keep in mind, by focusing on tasks, this table assumes several things:

  • a project selection process that ensures the project is valuable
  • robust project requirements & planning
  • project sponsorship and resources (team members) are made available

[Read more…]

Filed Under: Articles, on Leadership & Career, Product Development and Process Improvement

by Greg Hutchins Leave a Comment

Risk Based Problem Solving and Decision Making

Risk Based Problem Solving and Decision Making

All organizations regardless if they are public or private, for profit or not for profit, large or small face uncertainty.  Uncertainty results in risks.  More organizations will face uncertainty in the design, implementation, and assurance of their Quality Management System (QMS), Environmental Management System (EMS), Information Security Management System (ISMS), and most ISO management systems.  The critical organizational challenge over the next decade is how organizations will address and treat the risks that result from the uncertainty.  ISO 31000:2018 was developed to address this growing uncertainty. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Fred Schenkelberg Leave a Comment

Basics of Affinity Diagrams

Basics of Affinity Diagrams

When you have a scattering of ideas or suggestions, you can use affinity diagrams to organize and group them.

Affinity diagraming is a simple way for an individual or (better) a group to quickly gather and organize a large number of disparate concepts, ideas, suggestions, etc. It is a natural activity after a brainstorming session. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management

by Adam Bahret Leave a Comment

I Guess I’m a Bit of a Running Shoe Designer

I Guess I’m a Bit of a Running Shoe Designer

Anyone who knows me knows I love modifying things.  I always feel there is a better design.  This is the goal of a reliability engineer at heart.  I enjoy sports and I enjoy running.  I do believe that we were born to run.  If you look at the human body that is clearly what it was built for.  Our big toe faces forward, which makes them no longer good for gripping things like branches.  But it does make them great for landing a foot in forward motion.  We have extremely long legs in proportion to our bodies compared to all other primates.  We are slender which provide a great ratio of surface area to mass for cooling. The ability to sweat without hair is a great temperature control method as well.  We are also the only mammal that can uncouple our breathing to our running pace because we are bipeds.  This let’s us optimize our breathing for long distance.

[Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Robert Allen Leave a Comment

Achieving Lean by Identifying Forms of Waste

Achieving Lean by Identifying Forms of Waste

Our previous article compared agile/scrum with lean/kaizen and revealed several similar fundamentals that helped make each methodology easier to understand.

Since the objective of lean and agile is waste reduction, we also want to identify and eliminate various forms of waste.

In order to do this, first let’s consider our objective to manufacture hardware product, develop a hardware or digital product and/or execute a project:

[Read more…]

Filed Under: Articles, on Leadership & Career, Product Development and Process Improvement Tagged With: agile, agile product development, DMAIC, lean, lean manufacturing, lean six sigma, portfolio management, product life cycle process, program management, Project Management, Project Management Process, Project Schedule, Projects Planning, scrum, scrum master, six sigma

by Doug Plucknette Leave a Comment

The 5 Rights and Wrongs of OEE

The 5 Rights and Wrongs of OEE

When I started to develop the RCM Blitz™ methodology over twenty years ago, the one thing I knew that would help to ensure successful Reliability-Centered Maintenance analysis was to develop a way that would guarantee every implemented analysis would provide a return on investment. The answer to this was simple enough, if you’re looking to improve safety and reduce health, safety and environmental incidents we should focus on critical assets that are struggling to maintain their inherent designed reliability. The best way to identify the best candidates is by measuring the OEE (Overall Equipment Effectiveness) of your top critical assets. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by Perry Parendo Leave a Comment

Developing Requirements for New Products

Developing Requirements for New Products

Requirements for the typical company have few guidelines. This video gives an outline for what we have experience in industry and in our consulting experiences. It is essential for success. We can help you get there. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

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