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All articles listed in reverse chronological order.

by Fred Schenkelberg 2 Comments

CRE BoK and Risk Management

CRE BoK and Risk Management

The New ASQ CRE BoK Group: Risk Management

The 2018 ASQ CRE Body of Knowledge has a new top-level section titled II. Risk Management.

A few of the topics, 6 of the 9, are the same or similar to topics in the previous CRE BoK. There are three new topics that extend the reliability engineers need to know, understand, and use risk management tools.

Overall the new section of Risk Management has three groups of topics:

A. Identification

B. Analysis

C. Mitigation

Let’s take a quick look at the details in this new section and highlight the changes and new elements. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Risk Management Tagged With: risk management

by Anne Meixner Leave a Comment

Stuck at Testing of Digital Combinational Logic—Part 2

Stuck at Testing of Digital Combinational Logic—Part 2

In the previous article you learned to apply the Stuck at Fault Model (S@) to a small combinational circuit.

You can take the learning on the Full 1-bit adder and apply it to larger combinational circuit.

In testing lingo, you often hear people refer to this as the testing of random logic. Technically, there’s nothing random about the logic.

I think “random” gets used to contrast with the highly structured design of memory circuits into array of 1-bit cells. Memory test lends itself to algorithmic testing, for example the Marching 1. In random logic testing you may use algorithms to propagate your faults, that is automatically develop a test pattern.

You need to keep in mind that the logic being tested has a functional purpose and this can be implemented in a multitude of ways. Let’s take a second look at the adder function. [Read more…]

Filed Under: Articles, on Tools & Techniques, Testing 1 2 3 Tagged With: Digital Test, Logic Gates, Mastery 2, Stuck at Fault Model

by Adam Bahret 1 Comment

It’s Not Really That Clean Cut

It’s Not Really That Clean Cut

 

 

 

This is the bathtub curve we are often shown.

Untitled

This is what a real bathtub curve looks like. [Read more…]

Filed Under: Apex Ridge, Articles, on Product Reliability

by Doug Plucknette Leave a Comment

5 Sure Signs You’re Getting Old!

5 Sure Signs You’re Getting Old!

Just a bit of humor as we push to the end of another work week!

I turned 55 a few weeks back and just yesterday someone asked me how old I was. I had to stop for a minute to think and when I replied 55 the young Engineer who asked me the question sat back in his chair and said; “Wow! That means you have been working in the Reliability Engineering field like 35 years!  I can’t imagine the changes you have seen in your career!” [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz

by James Kovacevic Leave a Comment

Completing The Right Maintenance At The Right Time With CBM & PdM

Understanding The Difference Between Condition Based Maintenance (CBM) & Predictive Maintenance (PdM)

Hand holding glass orb
Image by Christian Schnettelker

PdM & CBM are in almost every discussion that involves improving plant performance and reducing costs.  But what is the difference between the two and when should one be used over the other?  This post will address those two questions and a few cautions when using these techniques. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by Greg Hutchins Leave a Comment

What is Risk?

What is Risk?

Risk is an interesting concept because there are a number of definitions and interpretations.  And this bears on quality because the lack of consistency can make deployment difficult.

Two elements to risk can be seen in the below definitions. There is upside risk and there is downside risk.  Some risk definitions have this and others don’t. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety Tagged With: Enterprise Risk Management, Risk

by Mike Sondalini 1 Comment

Centrifugal Pump Cavitation

Centrifugal Pump Cavitation

What readers will learn in this article.

  • How pressure and temperature changes cause cavitation.
  • How cavitation causes damage to equipment.
  • Gas entrainment compounds the problem.
  • Methods to reduce the occurrence of cavitation.

What is Cavitation?

Cavitation is the occurrence of vapour bubbles in a liquid. A vapour bubble will form when the pressure in a liquid falls so low it boils or the temperature rises so high it boils.  [Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Fred Schenkelberg 6 Comments

Review of 2018 ASQ CRE Body of Knowledge

Review of 2018 ASQ CRE Body of Knowledge

The new CRE body of knowledge goes into effect for exams starting January 2018.

The changes include topics that has been dropped, added, or altered. There also is a new structure with 5 main groups rather than the previous seven. Overall, the BoK remained pretty much the same with a reorganization of the topics.

Reading the new BoK and comparing it to the old BoK raises a few concerns or observations. Let’s take a look at the new structure and what the changes say about the reliability engineering profession. [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes Tagged With: BoK

by Anne Meixner Leave a Comment

Stuck at Testing of Digital Combinational Logic—Part 1

Stuck at Testing of Digital Combinational Logic—Part 1

To work our ways towards understanding Design For Test (DFT)applications I am taking you back to the Stuck at Fault model (S@).

In the article which introduced you to the S@ model you learned the S@ model at the logic gate level.

Let’s build on this by applying it to combinational logic circuits.

Combinational logic has no clocked circuitry; sequential logic has clocked circuitry. In a few articles you’ll learn about test and sequential logic circuitry. [Read more…]

Filed Under: Articles, on Tools & Techniques, Testing 1 2 3 Tagged With: Digital Test, Logic Gates, Mastery 2, Stuck at Fault Model

by Ash Norton Leave a Comment

Becoming An Engineering Subject Matter Expert – Lessons Learned

Becoming An Engineering Subject Matter Expert – Lessons Learned

Big dreams and ambition have always come pretty easily to me.  Watching the Magnificent 7 compete for Olympic gold in 1996, 11-year old me was convinced that I could become a champion gymnast.  Little did I know that these same dreams and ambitions would help serve as lessons learned in becoming an engineering subject matter expert.

My gymnastics dreams did not care that I only had a couple of years of tumbling training.  No bother to my ambition that my parents could not afford our monthly bills, let alone specialized coaching. “No big deal!” said my heart when reminded that I was terrified of a back handspring – how would I ever be able to accomplish the death defying acrobatics an Olympic gymnast must complete? [Read more…]

Filed Under: Articles, Engineering Leadership, on Leadership & Career Tagged With: Engineering leadership

by Kirk Gray 9 Comments

Exposing a Reliability Conflict of Interest

Exposing a Reliability Conflict of Interest

I posted an article recently by Bloomberg on the Defense Department’s recent disclosure of the escalating support cost of the F-35 Joint Fighter Jet. With over 3,700 views, it was the most read of my posts. The original article on escalating F-35 reliability costs can be read at this link

I posted the article with the comment: “Once a test engineer working for a large DoD contractor once told me at a reliability conference, ‘These new reliability development techniques of HALT and HASS would be a lot easier to implement if spare parts and service did not constitute 60% of the total program profits.’ That was not the first time I have heard a similar comment from a test or reliability engineer or manager working in the defense industry. I believe these engineers working on the reliability end of the programs said these concerns me out of frustration. [Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability

by Kevin Stewart Leave a Comment

Characteristic 3 of an RCA Program

Characteristic 3 of an RCA Program

Establish a Clear Trigger Mechanism

Foundation

After the sponsorship and training are in place and resourcing is defined, there is still no guarantee that any investigations will get done. (See the end of the article for links to the blogs about these needs) This is where the definition of insanity applies – “doing the same thing over and over – and expecting different results” – so something must change. If there is no reason to perform an investigation, then things will continue to happen as they always have. [Read more…]

Filed Under: Articles, on Tools & Techniques, Reliability Reflections Tagged With: Root Cause Analysis

by Fred Schenkelberg Leave a Comment

Discussion skills

Discussion skills

Discussion Skills for a Reliability Engineer

Talking is not the same as a discussion or conversation. Talking is one direction only. If two people are talking, they are talking at each other.

A discussion is two way. When two people have a discussion information passes both ways, both speak, both listen.

As an engineer, there is plenty to discuss. We work with others to find solutions, make compromises, determine optimizations, and finish projects. We need to share our knowledge and insights, as well as learn from others.

You can learn to foster true discussions and minimize simply talking at one another. You can take steps to enable the give and take exchange of a discussion. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability Tagged With: Communication Skills, influence

by Christopher Jackson Leave a Comment

Autonomous Vehicle Regulation

Autonomous Vehicle Regulation

could less actually be more?

Autonomous Vehicles (AVs) are still futuristic – but there are plenty of people are thinking about them and what they would mean – particularly as they relate to safety. And when they do, they invariably think about how vehicles are currently regulated as a starting point.

We envisage perhaps more autonomous vehicle regulation, standards and rules – because AVs are more complex and complicated. But for every regulation, standard and rule, we take responsibility away from the manufacturer.

Why? Because all the manufacturer needs to do is ensure that their AV meets each regulation, standard and rule for them to not be liable for subsequent accidents (this is a simplistic interpretation to be sure … but satisfactory for the sake of this article).

Is this desirable? Is this possible?

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology Tagged With: safety, Standards

by Doug Plucknette Leave a Comment

Reduce Health, Safety & Environmental Incidents & Accidents With Reliability Centered Maintenance

Reduce Health, Safety & Environmental Incidents & Accidents With Reliability Centered Maintenance

Reliability Centered Maintenance is a powerful tool that when applied and implemented correctly can provide numerous benefits including improved equipment reliability, a reduction in unplanned downtime and lower unit cost of product. One of the most impressive benefits of performing a RCM Blitz™ analysis is the identification of failure modes that could result in a health, safety and environmental incident or accident. While some would like to believe that in today’s world where most new designs and capital projects are subjected to numerous design reviews that would include process hazard analysis we still uncover a significant number of health, safety and environmental related failure modes in every RCM Blitz™ analysis. [Read more…]

Filed Under: Articles, on Maintenance Reliability, RCM Blitz Tagged With: RCM, Reliability Centered Maintenance

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