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Home » Articles » Page 5

Articles

Find all articles across all article series listed in reverse chronological order.

by Ayaz Bayramov Leave a Comment

You Don’t Need (More) Reliability Engineers

You Don’t Need (More) Reliability Engineers

Generally speaking, pushing value through functional silos usually creates inefficiencies, low buy-in, and a lack of ownership. Resistance to change is almost guaranteed, not to mention the problems caused by missed or poor communication. The same applies to reliability engineering activities during product or process development, which often face strong resistance from design teams, to say the least.

In my 12 years of reliability experience, I’ve seen that reliability engineering is often viewed as just another function — another group asking designers to do extra work because their “baby” (design) is “ugly.” This mindset exists largely because traditional engineering education focuses more on how things function given the boundary conditions, not how they degrade, specifically, how they degrade over time. Let me explain.

more

Filed Under: Articles, Breaking Bad for Reliability, on Product Reliability Tagged With: design engineers, Product development, reliability culture, Reliability engineers, safety margins

by Ray Harkins Leave a Comment

Listening with Intent: The Missing Skill in Design Thinking

Listening with Intent: The Missing Skill in Design Thinking

Of the many constructive soft skills, active listening is surely one of the most helpful in the design thinking process. More than just listening to collect information, active listening is a mindset that fosters empathy for the speaker. In business and engineering, it’s our customer that’s speaking. Active listening seeks to understand not only the other person’s words, but also their attitudes and motivations.

For many people, even the idea of “being a better listener” seems ludicrous. Once you’re listening, how can you listen better? It’s like swallowing better or breathing better. [But the truth is, you can.] Even the best listeners periodically fall into a handful of traps that obstruct their understanding of their employer’s, customer’s, and loved one’s words.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Manufacturing Academy

by Fred Schenkelberg 8 Comments

10 Reasons to Avoid MTBF

10 Reasons to Avoid MTBF

“Why do you avoid MTBF?”

I got this question the other day. The person knew about the NoMTBF campaign. They didn’t quite understand why it was a big deal, especially for me, to avoid MTBF.

The tiff between MTBF and myself is not personal. The metric has not been a part of my work or caused any significant problems for me personally.

It has caused problems that have caused problems for my enjoyment of products and systems though. It has lead to poor decisions by many organizations that create items I and you use on a regular basis.

We can do better than to settle with the use of MTBF in our own work or in the work of those around us. Here are 10 reasons I recommend you avoid using MTBF.

[Read more…]

Filed Under: Articles, NoMTBF

by Semion Gengrinovich Leave a Comment

MTBF, who are you?

MTBF, who are you?

Meantime between failures MTF is a widely used reliability metric in various Industries, particularly in electronics and manufacturing. While it can be a valuable tool in certain scenarios, its misuse or misinterpretation can lead to costly mistakes. Let’s explore when MTBF is applicable and when it might be inappropriate to use.

By understanding when to use MTB and when to seek alternative methods, organizations can make more informed decisions about product design, maintenance strategies, and reliability improvements, ultimately leading to better products and more satisfied customers.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by Mike Sondalini Leave a Comment

Show Me the Money in Maintenance! 

Show Me the Money in Maintenance! 

Find the fortune maintenance can make for your business. Unfortunately, maintenance people get praise when they repair breakdowns. This embeds and promotes a culture of equipment failure acceptance in a business. Maintenance must be used to prevent equipment failures, not fix them. If you want to start a culture of failure elimination in your business you have to start putting a money value on the breakdowns prevented by Maintenance. You have to start praising and recognising them for the breakdowns they didn’t let happen. Maintenance needs to be praised and glorified for the money it makes a company, not singled out for the money it spends.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Climate Change or Global Extinction?

Climate Change or Global Extinction?

Is climate change humanity’s greatest ever risk management failure?
The Guardian newspaper

Climate change. Global warming. These are the ‘new normal’ or the ultimate ‘Horsemen of the Apocalypse’. U.S. intelligence report said:

“Global environmental and ecological degradation, as well as climate change, are likely to fuel competition for resources, economic distress, and social discontent through 2019 and beyond. Climate hazards such as extreme weather, higher temperatures, droughts, floods, wildfires, storms, sea level rise, soil degradation, and acidifying oceans are intensifying, threatening infrastructure, health, and water and food security.”

Read more: Climate Change or Global Extinction?

Risk likelihoods as well as direct risk consequences are increasing. Extreme heat is impacting global food supply chains, housing near the ocean, increases in cancer, and other factors.

Are you a denier? According to a recent report, there’s a 95% likelihood that VUCANs are the drivers of climate change through carbon dioxide emission.

OK, is human extinction too strong of a prediction? The New York Times said:

“Humans are transforming Earth’s natural landscapes so dramatically that as many as one million plant and animal species are now at risk of extinction, posing a dire threat to ecosystems that people all over the world depend on for their survival .”

Story: You may be a green believer or even an evangelist. Or, you may be a denier. It really doesn’t matter.

We’re in a global heating environment and changing political environment. So, pay attention to sustainability. I was a green skeptic until I saw first-hand major environmental changes occurring over a few years. I catch & release salmon on the Columbia River in Oregon, USA., which is a beautiful and pristine environment. The problem is over the last 30 years, salmon fishing changed. Fewer fish. Smaller fish. Shorter fishing season. Not good. As an engineer, I thought maybe we were going through a macro weather cycle from cold to warm.

Work Lesson Earned: Climate is now directly tied to work and salaries. More people see climate change impacting job retention, promotional opportunities, and recruitment. A recent survey concluded 74% of executives say climate change poses risks to their job security.  How does climate change impact or may impact your work? Are there any opportunities for you? As traditional industries adapt to the changing environment, have you considered working in a green business? You’re saving humankind. You’re having fun. You’re doing good. You’re saving the planet.

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by James Reyes-Picknell Leave a Comment

Today’s Gremlin – Assumptions

Today’s Gremlin – Assumptions

Today’s Gremlin – “Assumptions” can get a planner or a supervisor into a lot of trouble. You might be very knowledgeable and have great faith in your trades-persons, but assuming they know what you know, can be dangerous. There’s always discussion about “how much detail” to put in a maintenance job plan. It should be safe to assume your trades know how to perform those basic skills that earned them their trade. But it is not safe to assume they are familiar enough with your equipment and operation to use those skills correctly.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

Is RCM Necessary for All Assets?

Is RCM Necessary for All Assets?

True or False? Reliability Centered Maintenance (RCM) must be applied to all assets.

False!

In this video, we explore the flexibility of Reliability Centered Maintenance (RCM) and how it can be tailored to your specific needs. RCM doesn’t have to be applied to every asset; instead, your analysis scope should be driven by your goals. Whether you focus on a single piece of equipment, a specific component, or a select group of machines, the approach can vary. Join me as we debunk the myth that RCM must be applied to everything.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Hemant Urdhwareshe Leave a Comment

Fault Tree Analysis (FTA) XOR Gate with Illustration

Fault Tree Analysis (FTA) XOR Gate with Illustration

Dear friends, we are happy to release our 91st technical video on XOR Gate occasionally used in Fault Tree Analysis (FTA). In this video, Hemant Urdhwareshe, Fellow of ASQ, explains the basic concept of XOR gate, the related probability calculation and an illustrative example.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by George Williams Leave a Comment

Values: The Heartbeat of Your Culture

Values: The Heartbeat of Your Culture

What drives your organization’s decisions, behaviors, and success? It’s your values. In this video, George Williams, Founder and CEO of Reliability X, dives into the importance of values as a building block within the Culture domain of Ramesh Gulati’s Maintenance and Reliability Best Practices (MRBP) Framework. Values are the core principles that guide behaviors, shape culture, and ensure alignment with your mission and vision. From integrity to customer focus, learn how defining and living your values can transform your organization’s culture and drive long-term success. Do you have questions about values, culture, or the MRBP Framework? Reach out to us at ask@reliabilityx.com or visit www.reliabilityx.com for more resources. Don’t forget to like, subscribe, and hit the notification bell to stay updated on our latest videos!

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

by Christopher Jackson Leave a Comment

How to be ‘qualified’ in Weibull Analysis 

How to be ‘qualified’ in Weibull Analysis 

(and Why It Matters)

In the world of reliability engineering, few tools are as powerful – or as misunderstood – as Weibull analysis. It is a statistical tool, which can turn people ‘off’ straight away, as we can immediately leap to a list of equations and tables of numbers that we need to memorize and embrace. But Weibull analysis is different. You actually don’t need equations.

Check out the chart below, which is called a ‘Weibull plot.’ The different shapes and colours representing the failures of different components can tell us so many things without having to evaluate a single equation.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability in Emerging Technology

by Ayaz Bayramov 2 Comments

FMEA in Practice: Lessons Learned from Mistakes

FMEA in Practice: Lessons Learned from Mistakes

I usually write articles about topics I personally struggled to understand from the sources available to us such as books, online resources, and so on. I believe most technical concepts are fairly straightforward at their core, but the way we express ideas and translate our understanding into writing often makes them harder for others to grasp. That’s an area where we can all continue to improve.

As part of that journey, my goal with the Breaking Bad for Reliability newsletter is to be a communicator of Reliability Engineering principles, and I am doing this mainly for two categories of people: [Read more…]

Filed Under: Articles, Breaking Bad for Reliability, on Product Reliability Tagged With: Failure modes, FMEA, FMEA Challenges, Reliability engineering, risk management

by Michael Keer Leave a Comment

Finding the Right Manufacturer and Tackling Tooling Challenges

Finding the Right Manufacturer and Tackling Tooling Challenges

An Interview with James Blackwell, CTO and Co-founder of Roost Inc.

James Blackwell is a wireless industry veteran with over 25 years of leadership experience in the design and manufacturing of Bluetooth and Wi-Fi systems, including CSR and Ozmo Devices.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Hardware Product Develoment Lifecycle

by Carl S. Carlson Leave a Comment

Quality Objective 8: SPECIAL CHARACTERISTICS

Quality Objective 8: SPECIAL CHARACTERISTICS

“Always remember, your focus determines your reality” – George Lucas

In this article, I will outline how to evaluate an FMEA against the FMEA Quality Objective for identifying special characteristics. Special characteristics are often not well understood by FMEA teams, and yet have potential to be highly useful in FMEA applications.

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Quality Objectives

by Fred Schenkelberg Leave a Comment

REVIEW Analyzing Repairable System Failures Data

REVIEW Analyzing Repairable System Failures Data

Recently, Ziad let me know he published an article titled Analyzing Repairable System Failures Data in the April-May 2017 issue of Uptime magazine (subscription required). He suggested I’d be interested in the article since it provides a way to analyze repairable system data without using MTBF. He was right.

The article is a short description and tutorial on using mean cumulative plotting and function (MCF). While the article recommends staying away from using MTBF, it could be a bit of a stronger message. The article does provide a very nice worked out example illustrating the use of a mean cumulative plot. [Read more…]

Filed Under: Articles, NoMTBF

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