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Home » Articles » Page 7

Articles

Find all articles across all article series listed in reverse chronological order.

by Fred Schenkelberg Leave a Comment

The Challenges in Reliability Engineering

The Challenges in Reliability Engineering

What are the Other Challenges in Reliability

Creating a product or system that lasts as long as expected, or longer, is a challenge.

It’s a common challenge that reliability engineering and the entire engineering team face on a regular basis. It’s also not our only challenge.

We face and solve a myriad of technical, political, and engineering challenges. Some of our challenges are born and carried forward by our own industry. We have tools suitable for a given purpose altered to ‘fit’ another situation (inappropriately and creating misleading results). We have terms that we, and our peers, struggle to understand.

Sometimes, we, as reliability engineers, have set up challenges that thwart our best efforts to make progress.

Let’s examine a few of the self made challenges and discuss ways to overcome these obstacles permitting us to tackle the real hurdles in our path. [Read more…]

Filed Under: Articles, NoMTBF

by Mike Sondalini Leave a Comment

 How to Make RCFA a Successful Business Improvement Strategy 

 How to Make RCFA a Successful Business Improvement Strategy 

Many companies adopt root cause failure analysis (RCFA) and then drop it. They use it for while and get no benefit. RCFA is often ineffective when used to solve individual problems. But when used to find systematic causes of problems and improve business systems, it provides grand payback for the effort. 

Keywords: root cause failure analysis, business process improvement 

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Greg Hutchins Leave a Comment

Which is Stronger: Outside Pressure to Change? or, Your Internal Drive to Transform

Which is Stronger: Outside Pressure to Change? or, Your Internal Drive to Transform

Guest Post by Daniel Burrus (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

There are two mindsets surrounding the concepts of transformation and change. First, there is fear that comes with transformation and change. The feeling of not having control over something in your personal or professional life can be daunting, because it leaves us feeling helpless. And the second mindset is an apathetic, hands-off one. This is where the concepts of transformation and change seem so insurmountable that we accept them passively.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Nancy Regan Leave a Comment

Does RCM Always Reduce Scheduled Maintenance?

Does RCM Always Reduce Scheduled Maintenance?

True or False. Does RCM Always Reduce Scheduled Maintenance? False! Applying Reliability Centered Maintenance (RCM) may reduce scheduled maintenance if your current plans are heavy in scheduled replacement and restoration tasks. But if your organization is in Reactive Mode, RCM might actually result in more scheduled maintenance. The key benefit? Reduced unplanned downtime and significantly improved Equipment Reliability.

Watch to learn how RCM impacts your maintenance strategy! I’m Nancy Regan from Muscle Shoals, Alabama. Thank you for watching!

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Hemant Urdhwareshe Leave a Comment

Normal Probability Plotting with Case Study

Normal Probability Plotting with Case Study

Dear friends, we are pleased to released our 88th technical video on a very important topic in Statistical Quality Control and Six Sigma: Normal Probability Plotting! In this video, Hemant Urdhwareshe explains the concepts and basic procedure of Normal Probability Plotting using probability paper with a simple real life case study! Hemant is a Fellow of ASQ and is certified by ASQ as Six Sigma Master Black Belt (CMBB), Black Belt (CSSBB), Quality Manager (CMQ/OE), Quality Engineer (CQE) and Reliability Engineer (CRE)!

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Larry George 3 Comments

A Note on Reliability Estimation Without Life Data

A Note on Reliability Estimation Without Life Data

Imagine product or part lifetime as the service time in a self-service system. Suppose you could observe periodic input and output counts of that self-service system, without identifying individual service times. How would you estimate the service time distribution without following individual products or parts from input to output? The maximum likelihood reliability estimator for an M/G/Infinity self-service-time distribution function from “ships” (inputs) and “returns” (outputs) counts also works for nonstationary arrival process M(t)/G/Infinity self-service systems, under a condition! A constant or increasing arrival (inputs or ships) rate satisfies the condition. If you identify returns by failure mode then you could estimate make nonparametric estimates of field reliability by failure mode and quantify reliability growth, without life data, if the condition is satisfied.

[Read more…]

Filed Under: Articles, on Tools & Techniques, Progress in Field Reliability?

by André-Michel Ferrari Leave a Comment

Is Extended Warranty a Deceptive Tactic?

Is Extended Warranty a Deceptive Tactic?

Introduction

An extended warranty is a prolonged warranty offered to consumers in addition to the standard and generally free manufacturer’s warranty on new items. It is also referred to as a service agreement or service contract, providing coverage for repairs or replacements after the manufacturer’s warranty expires. Extended warranties may be offered by the warranty administrator, retailer, or manufacturer, and they often come at an additional cost. Sometimes significantly in relation to the item’s base price.

The basis of this article is: should you consider buying extended warranty? What are the pernicious calculations it hides? It is often alleged that extended warranty is a ploy to extract more funds from a customer. Whilst this article does not question the honesty of the vendors of extended warranty, it demonstrates how warranty is calculated and that’s where the “devil” might lurk.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, The Reliability Mindset

by Michael Keer Leave a Comment

10 Critical Warning Signs Your New Product Development is at Risk

10 Critical Warning Signs Your New Product Development is at Risk

In the world of hardware new product introduction, a broken process can have severe consequences, jeopardizing the success of a product launch and hurting the reputation of a company. So, it is crucial to understand the warning signs that a process is disfunctional. Whether it’s slipping schedules, exceeding budgets, or missing requirements, recognizing the signs allows teams to intervene in time.

Learn the ten warning signs and understand the potential impacts they can have on your product launch. By familiarizing yourself with these signs, you can take proactive measures to address them before they escalate into more significant problems.

[Read more…]

Filed Under: Articles, on Tools & Techniques, The Hardware Product Develoment Lifecycle

by Fred Schenkelberg Leave a Comment

The MTBF Estimation Wizard

The MTBF Estimation Wizard

Get Your MTBF Estimation Here

MTBF is a magic method for predicting time to failure for your new design. On this page we present to you the fastest way to achieving MTBF.

Maybe The Best Function ever! [Read more…]

Filed Under: Articles, NoMTBF

by Semion Gengrinovich Leave a Comment

Test Failure during Validation: Is it a Disaster or a Blessing

Test Failure during Validation: Is it a Disaster or a Blessing

In the automotive industry, particularly when dealing with electromechanical components, the validation process is a critical phase that ensures the safety, reliability, and performance of products before they reach the market. However, there is a growing Trend among companies to avoid failures during this process. Often leading to panic when they occur.

This article explores why encountering failures during validation should be seen as a blessing rather than a disaster.

[Read more…]

Filed Under: Articles, on Product Reliability, Reliability Knowledge

by James Reyes-Picknell Leave a Comment

Today’s Gremlin – No Plan Needed

Today’s Gremlin – No Plan Needed

Today’s Gremlin – “No plan needed”, shows up even where there are planners. This gremlin is comfortable creating maintenance work schedules that are little more than wishful thinking! Plans describe what work must be done, how it should be done and with what resources (skills, tools, parts, etc.). Schedules show when the work will be done. Between the two steps is a check on the availability of all those resources. Without them, the schedule is at risk. Without a plan, you don’t even know what to check on! “No plan needed” is at the heart of maintenance inefficiency.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Can Your Engineering and Maintenance Processes Deliver the Reliability You Want? 

Can Your Engineering and Maintenance Processes Deliver the Reliability You Want? 

Much of what we do in engineering and maintenance we accept without question. People say, ―It‘s been done that way for decades,‖ implying that it must be correct. But for equally as many decades have come stories of failed and broken machinery, plant and businesses. On one hand we continue to unquestioningly do what has been done for generations, yet on the other hand we cannot stop equipment failing. There is a subtle connection between the two of which we are only just becoming aware. The connection is obvious when you realise that we have been running our businesses by risk and luck, and not on facts and understanding.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Greg Hutchins Leave a Comment

University Graduates Disruption

University Graduates Disruption

Eighty-five (85%) of the jobs today’s students will be doing in 2030 haven’t been invented yet.
Institute for the Future

Now, let’s look at university graduates’ marketability? Why are so many Gen-Zer’s and millennials unemployed or simply underemployed? One major reason is many recent college graduates are simply not prepared for work. They are not FOW-ready or work-ready. Gartner, the consulting organization, said:

“Only 20 percent of employees have the skills needed for both their current role and their future career”.

[Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Hemant Urdhwareshe Leave a Comment

Parts, Materials and Process Selection for Reliability

Parts, Materials and Process Selection for Reliability

Dear friends, we are happy to release our 87th video to provide brief guidance on selection of parts, processes and materials for assuring reliability! Hope you find this interesting! You can see our other related video on Miner’s Rule for Fatigue Life.

[Read more…]

Filed Under: Articles, Institute of Quality & Reliability, on Tools & Techniques

by Joe Anderson Leave a Comment

Decision Making: Shaping Success Through Choice

Decision Making: Shaping Success Through Choice

Decision-making is one of the most powerful tools at a leader’s disposal. Whether it’s determining strategic priorities, allocating resources, or solving day-to-day challenges, the ability to make informed and timely decisions can mean the difference between success and failure. It is a skill that shapes the trajectory of teams, organizations, and even industries. 

At its core, decision-making isn’t just about choosing between options—it’s about understanding the impact of those choices, balancing risks and rewards, and taking responsibility for the outcomes. Strong decision-making builds trust, drives progress, and creates clarity, all of which are essential in today’s fast-paced and competitive business landscape.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

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