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All articles listed in reverse chronological order.

by Greg Hutchins Leave a Comment

Artificial Intelligence: The Next Undiscovered Country

Artificial Intelligence: The Next Undiscovered Country

Guest Post by Joseph Paris (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

In William Shakespeare’s “The Tragedy of Hamlet, Prince of Denmark” (usually referred to simply as “Hamlet”), the main character, Hamlet, uses the phrase “undiscovered country” to refer to what lies beyond the grave – the afterlife – and our lack of knowledge of it, and our fear of it.  As it is with death, so is it with “Artificial Intelligence”, or “AI”.

Simply put, AI are the sciences involved in having computers gather and evaluate information (data in context) – whether that information is stored, or is gathered in real-time, or combinations thereof – and to make decisions based on that information towards some pre-determined outcome or objective.  Each decision made leads to an experience which is archived and added to the information that is stored to help make better decisions in the future. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Alex Williams Leave a Comment

Importance of Maintenance Planning and Scheduling

Importance of Maintenance Planning and Scheduling

The relationship between maintenance planning and scheduling is similar to that of love and marriage, peanut butter and jelly, or bacon and eggs. It’s difficult to have one without the other. Each of these vital disciplines influences the other. But each is a distinct and separate process and, when performed properly, not really a feat of engineering but more an art form due to the vast number of activities required.

The disciplines for maintenance planning and scheduling are among the premises leading to the utilization of CMMS programs. It is helpful to have a solid, proven manual system in place for planning and scheduling before embarking upon utilization of a CMMS program for planning and scheduling. If a well-defined and functioning manual system exists, it makes the transition to the computerized system easier and more understandable. [Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: CMMS

by Robert Kalwarowsky Leave a Comment

Are You Planning Ahead?

Are You Planning Ahead?
My parents are going through a big renovation on their home and, when I was speaking to my Mom, she said 2 very insightful things.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Arthur Hart 1 Comment

Reliability Testing on OEM Systems

Reliability Testing on OEM Systems

Introduction — OEM Systems with Limited Samples

I was assigned to a new project at HP as a reliability engineer was to develop a rear projection, large screen TV.   As the project was being defined, I was informed that an Asian Original Equipment Manufacturer (OEM) would be developing and manufacturing the HW while HP developed the SW.  HP would own the service center support of field issues.  My role was to represent the customer and evaluate the reliability of the final product. [Read more…]

Filed Under: Articles, on Product Reliability, Reliability Engineering Insights

by Gina Tabasso 2 Comments

The 7 Myths of Transformer Reliability

The 7 Myths of Transformer Reliability

by Alan Ross, first posted November 30, 2016

A title like this is supposed to make you curious about two things: First is whether you are aware of these myths and second is if you are aware of them but wrongly believe them. They are myths after all.

Working in the reliability field with a focus on electrical systems, I have become increasingly aware of how many people believe in one or more of these myths and, more strikingly, stake their production uptime and even their career on them. I am not over-exaggerating. It is a big problem we seldom hear about because following these myths has led to a significant increase in the number of transformer failures with a corresponding dramatic increase in the cost of those failures.

So let’s get started. Be honest about it. If you know these are myths and are thinking the right way, then you will no doubt have just verified your prowess. On the other hand, if you believe some or all of these myths, then now is the time to recalibrate and set the record straight. [Read more…]

Filed Under: Articles, on Maintenance Reliability, The Intelligent Transformer Blog

by Perry Parendo Leave a Comment

Corrective Action and Preventative Action – CAPA

Corrective Action and Preventative Action – CAPA

A critical operation within many organizations is CAPA processes. The tool set to address issues is extensive. This video addresses the topic at a high level to help direct your approach. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by James Reyes-Picknell Leave a Comment

RCM Facilitation and Effective Maintenance

RCM Facilitation and Effective Maintenance

Most of us would agree that there is a new global economy being forged in the manufacturing sector today. Inevitably, this translates to a renewed focus on transferring more business value to the customer. Driving value in maintenance translates to high reliability and central to this will be linking RCM (Reliability Centered Maintenance) facilitation with effective maintenance program implementations. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins Leave a Comment

New South Wales Mandates Local Governments Adopt ERM

New South Wales Mandates Local Governments Adopt ERM

Guest Post by James Kline (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

In September 2019, the Local Government Department of the Australian State of New South Wales (NSW), issued “A New Risk Management And Internal Audit Framework” (1).  The Minister of Local Government in a forward to the framework states: “Formal risk management and internal audit is a vital part of the NSW Government’s plan to ensure that councils achieve their strategic objectives in the most efficient effective and economical manner. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

by Robert Kalwarowsky 2 Comments

Why Your Mind is Your Greatest Asset

Why Your Mind is Your Greatest Asset

“Whether you think you can or you think you can’t, you’re right” Henry Ford.

Henry Ford understood the power of the mind and the power of belief systems.  Many of us limit ourselves with what we’ve been told throughout our lives or what we’ve been conditioned by society.  Understanding your beliefs and the story behind those beliefs is the first step to changing them so your beliefs work for you.

Two of my go-to limiting beliefs are self-worth related and have caused me a lot of grief. [Read more…]

Filed Under: Articles, on Maintenance Reliability, Rob's Reliability Project

by Carl S. Carlson Leave a Comment

Using Design FMEAs to improve Design Verification Plans

“I didn’t fail the test, I just found 100 ways to do it wrong.” Benjamin Franklin

Properly done, Design FMEAs should improve product designs and test plans. This article describes how DFMEAs can be used to improve testing and analysis, which are embodied in the Design Verification Plan (DVP).

[Read more…]

Filed Under: Articles, Inside FMEA, on Tools & Techniques

by Dev Raheja Leave a Comment

Warranty Costs are Lot More than the Accounts Tell You

In November 2019, General Motors recalled over 640,000 pickup trucks worldwide because hot gas from a high-tech seat belt can set the carpeting on fire [1]. The recall covers 2019 and 2020Chevrolet Silverado and GMC Sierra 1500 trucks. Also included are some 2020 Silverado and Sierra 2500 and 3500 heavy-duty pickups. All have carpet as a floor covering, GM says it uses a small explosion to move a piston that tightens the belts before a crash. The explosion can release hot gas through an opening in a bracket, possibly setting the carpet on fire. The company reports two fires but no injuries. [Read more…]

Filed Under: Articles, Innovative Thinking in Reliability and Durability, on Tools & Techniques

by Fred Schenkelberg Leave a Comment

Prioritizing Urgent v Important Reliability Tasks

Prioritizing Urgent v Important Reliability Tasks

As reliability professionals, we have a lot to do. Risks to identify, failures to analyze. Plans to draft, numbers to crunch. Meetings, writing, research, and leading fill the day.

The list of tasks that you have before you each day is impressive and daunting. So, how do you focus on what actually requires your attention and not just the tasks that get your attention?

[Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability

by Perry Parendo Leave a Comment

Do Not Just Make Data

Do Not Just Make Data

Focusing on data only is a limiting view compared to wanting to make decisions. The decisions should come first, and the data to support that comes second. This video covers this conversation. [Read more…]

Filed Under: Articles, Experimental Design for NPD, on Tools & Techniques

by James Reyes-Picknell Leave a Comment

Infrastructure Renewal – An Economic Necessity

Infrastructure Renewal – An Economic Necessity

A lot of attention is going to Infrastructure and its renewal. Here in Canada the recently elected Federal Government is about to spend over $100 billion on “shovel ready and shovel worthy” projects. At the municipal level alone (where we “own” about 60% of Canada’s infrastructure), some $123 billion is needed for catching up on deterioration that’s been allowed to accumulate since the 1950’s. That doesn’t take into account needs for growth. I recently attended a conference and listened to a well-regarded key-note speaker who placed our overall spending needs on infrastructure (all levels of government) nearer to $1 Trillion! The number is huge – no matter what it is. [Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Greg Hutchins 1 Comment

What are the Four Cornerstones of Risk Management?

What are the Four Cornerstones of Risk Management?

Guest Post by John Ayers (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

Based on my years of experience, the secret to effective Project Risk Management is what I call the four cornerstones: Project Management; Earned Value Management; Risk Management; and Subcontract Management. This paper explains why. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety

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