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Carl S. Carlson — Thought Leader

Author of Inside FMEA articles, FMEA Resources page, and multiple books, and a co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Carl S. Carlson Leave a Comment

FMEA Recommended Actions – Insights and Advices

FMEA Recommended Actions – Insights and Advices

Did you know that early FMEA standards did not include recommendations to reduce risk? They limited the analysis to the technical risk, without making specific recommendations. The first time I am aware of that an FMEA standard added a column called “Recommended Actions” was in 1993. Thankfully, it is common practice today to include Recommended Actions in FMEAs.

But what makes for excellent Recommended Actions and what is their role in an FMEA? We’ll begin with the fundamentals.

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Recommended Actions

by Carl S. Carlson Leave a Comment

SOR 854 Reliability Gap Assessment

SOR 854 Reliability Gap Assessment

Reliability Gap Assessment

Abstract

Carl and Fred discussing the second step in achieving high reliability: “Develop a Reliability Gap Assessment.”
ᐅ Play Episode

by Carl S. Carlson 1 Comment

SOR 853 Reliability Strategic Vision

SOR 853 Reliability Strategic Vision

Reliability Strategic Vision

Abstract

Carl and Fred discussing the first step in achieving high reliability: “Develop a Reliability Strategic Vision.”
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Risk Prioritization in FMEA – a Summary

Risk Prioritization in FMEA – a Summary

Every FMEA team needs to prioritize risk as part of the procedure. Why? Because companies or organizations have limited resources that must be focused on highest risk. The question becomes, by what method should we prioritize the risk identified in an FMEA?

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: Risk Prioritization

by Carl S. Carlson Leave a Comment

FMEA Occurrence Risk- Insights and Advices

FMEA Occurrence Risk- Insights and Advices

One of the more challenging aspects of FMEA is the subject of Occurrence. Part of every FMEA standard or procedure is the assessment of Occurrence based on an agreed-upon scale. Here are some pointers for when and how to use occurrence in an FMEA.

We’ll start with a definition. The Oxford English dictionary defines “occurrence” as “the fact or frequency of something happening.”

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Occurrence

by Carl S. Carlson 1 Comment

SOR 834 Reliability Assumptions

SOR 834 Reliability Assumptions

Reliability Assumptions

Abstract

Carl and Fred discussing the broad subject of assumptions, and how they impact reliability analysis and applications. When are assumptions good and when are they questionable?
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 833 FMEA Occurrence Question

SOR 833 FMEA Occurrence Question

FMEA Occurrence Question

Abstract

Carl and Fred discussing a question received by an Inside FMEA reader on the subject of FMEA occurrence rating.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

FMEA Detection Risk: Insights and Advices

I am often asked about the application of detection in FMEAs. When and how to assess for the risk of detection can be confusing. Here are some pointers for when and how to use detection in an FMEA.

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Detection

by Carl S. Carlson Leave a Comment

The Future of Reliability Engineering

As we celebrate the new year, I am republishing an article I wrote last year, titled “The Future of Reliability Engineering,” as part of the Inside FMEA series. This article applies equally well to FMEA, as you will see.

Sometime in 2023, I will write an article titled “The Future of FMEA.” But, first, I want to hear from readers. Please write me with your ideas on what should be included in the future of FMEA. You can reach me at Carl.Carlson@EffectiveFMEAs.com

Wishing everyone on Accendo Reliability a happy and healthy new year, and best wishes for high reliability and effective FMEAs!

The Future of Reliability Engineering

by Carl S. Carlson

“Destiny is no matter of chance. It is a matter of choice. It is not a thing to be waited for, it is a thing to be achieved.” – William Jennings Bryan

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: Future of Reliability

by Carl S. Carlson 7 Comments

Reviewing AIAG / VDA FMEA Handbook

Reviewing AIAG / VDA FMEA Handbook

I am often asked for my opinion about the FMEA Handbook that was jointly published by AIAG and VDA in 2019. Here is a summary of my candid views on this handbook, excerpted from a presentation I gave at the 2019 Guangbin Yang Reliability Symposium.

[Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Standard

by Carl S. Carlson 4 Comments

SOR 810 Metrics and Games

SOR 810 Metrics and Games

Metrics and Games

Abstract

Carl and Fred discussing a listener question on maintenance strategies, and a company mandate metric comparing preventive and corrective maintenance tasks.

ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 809 The Value of Curiosity

SOR 809 The Value of Curiosity

The Value of Curiosity

Abstract

Carl and Fred discussing what brings enjoyment to one’s life and work, and how to explore and learn, with curiosity.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

Evaluating Facilitator Skills

How to Evaluate the Skills of a Facilitator?

Leading is about learning to be a facilitator – Ashif Shaikh

Ask yourself, when teams work very well together, what are the positive characteristics of the team leader? When teams are dysfunctional, and have poor outcomes, what skills of the leader need to be improved?

Let’s talk about facilitators

Giving proper feedback is a great way to help a colleague improve FMEA facilitation skills. Carefully listening to feedback from a colleague is an important way to improve one’s own FMEA facilitation skills. Both are aided by understanding and using facilitation quality objectives. [Read more…]

Filed Under: Articles, Inside FMEA Tagged With: FMEA Facilitation

by Carl S. Carlson Leave a Comment

SOR 799 Changing Company Career Advice

SOR 799 Changing Company Career Advice

Changing Company Career Advice

Abstract

Carl and Fred discussing advice for experienced engineers who are looking to change jobs or companies.
ᐅ Play Episode

by Carl S. Carlson Leave a Comment

SOR 798 Inside Company Career Advice

SOR 798 Inside Company Career Advice

Inside Company Career Advice

Abstract

Carl and Fred talking about their experiences in their own careers and advices for others in developing and taking advantage of career opportunities within a company.
ᐅ Play Episode

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