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Fred Schenkelberg — Thought Leader

Author of <a href="/creprep/">CRE Preparation Notes</a>, <a href="/on-product-reliability/musings">Musings</a>, <a href="/articles/nomtbf/">NoMTBF</a>, <a href="/book-author/fred-schenkelberg/">multiple books & ebooks</a>, co-host on <a href="/series/sor/">Speaking of Reliability</a>, and speaker in the <a href="/series/sor/">Accendo Reliability Webinar Series</a>.


This author's archive lists contributions of articles and episodes.

by Fred Schenkelberg 1 Comment

Reliability Centered Maintenance

Reliability Centered Maintenance

The document by Nowlan and Heap

Part of keeping equipment operational is affecting repairs appropriately. Sometimes it makes sense to replace an element of some equipment before it fails, i.e. automobile tires as the tread wears. Sometimes is doesn’t make sense to repair a functioning unit as the result would be a system that is less reliable then before. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Maintainability and Availability Tagged With: failure mechanisms, maintenance, Maintenance Strategies, RCM

by Fred Schenkelberg Leave a Comment

Emerging Technology Reliability Considerations

Emerging Technology Reliability Considerations

As we continue to find and improve ways to master our environment, accomplish tasks, communicate, move, heal, etc. we continue to discover new materials, processes, and products. Emerging technologies often promise

  • lower costs
  • new functions
  • lighter weight
  • easier to use

They also may last longer.

As a minimum, they should last long as current solutions or longer or provide another compelling reason to use the new technology. [Read more…]

Filed Under: Articles, Musings on Reliability and Maintenance Topics, on Product Reliability Tagged With: program

by Fred Schenkelberg Leave a Comment

2012 in Review

The WordPress.com stats helper monkeys prepared a 2012 annual report for this blog.

Here’s an excerpt:

600 people reached the top of Mt. Everest in 2012. This blog got about 11,000 views in 2012. If every person who reached the top of Mt. Everest viewed this blog, it would have taken 18 years to get that many views.

Click here to see the complete report.

Filed Under: Articles, CRE Prep, CRE Preparation Notes Tagged With: cre prep

by Fred Schenkelberg Leave a Comment

2012 ASQ Salary Survey is out

Once again those with a CRE are at or near the top of the salaries reported in this survey. See more at http://www.qualityprogress.com/salarysurvey

Filed Under: Articles, CRE Prep, CRE Preparation Notes Tagged With: CRE, Salary

by Fred Schenkelberg Leave a Comment

Electronics Failure Prediction Methodology does not work

Electronics Failure Prediction Methodology does not work

Posted 12-11-2012 by Kirk Gray,

Accelerated Reliability Solutions, L.L.C.

“When the number of factors coming into play in a phenomenological complex is too large, scientific method in most cases fails.  One need only think of the weather, in which case the prediction even for a few days ahead is impossible.” ― Albert Einstein

“Prediction is very difficult, especially about the future.” – Niels Bohr* We have always had a quest to reduce future uncertainties and know what is going to happen to us, how long we will live, and what may impact our lives.  Horoscopes, Tarot

[Read more…]

Filed Under: Articles, NoMTBF

by Fred Schenkelberg 16 Comments

CRE Exam Preparation

CRE Exam Preparation

I never did like taking final exams in college as I viewed them as four hours I would rather spend doing something (anything) else. An exam is a check of what you know about a topic or subject. We prepared for those exams by reading, studying, practicing working problems (doing homework) and trying to understand the key concepts, trends, themes, etc. Some of my classmates thought it was about how much they could stuff into short term memory, others though sleep deprivation had something to do with preparing for an exam. [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes Tagged With: cre prep

by Fred Schenkelberg Leave a Comment

Why success with HALT begins long before doing HALT

Why success with HALT begins long before doing HALT

HALT is a BIG change

Implementing a new reliability development paradigm in a company which is using traditional, standards-based testing can be a perilous journey.  It is especially true with introducing HALT (Highly Accelerated Life Test) in which strength against stress, and not quantifying electronics lifetimes is the new metric.  Because of this significant change in test orientation, a critical factor for success begins with educating the company’s top [Read more…]

Filed Under: Articles, NoMTBF

by Fred Schenkelberg 5 Comments

M and A Sample Questions

M and A Sample Questions

Just a couple of sample questions from deep in the body of knowledge this week.

Which of the following can be evaluated with dye penetrant methods? [Read more…]

Filed Under: Articles, CRE Preparation Notes, Data Collection and Use, Maintainability and Availability Tagged With: FRACAS, Preventive Maintenance (PM) Analysis

by Fred Schenkelberg 5 Comments

Question a Day Idea

Hi all,

I’m asking for feedback here. I’m thinking about building a subscription service that sends the subscriber a CRE preparation question a day (maybe adjustable by subscriber … not sure how to do this yet). [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes Tagged With: CRE, cre prep

by Fred Schenkelberg Leave a Comment

Why HALT is a methodology, not equipment

Kirk Gray, Accelerated Reliability Solutions, L.L.C.

It is easy to understand why the term HALT (Highly Accelerated Life Test) is so tightly couple to the equipment called “HALT chambers” systems.  Many do not think they can do HALT processes without a “HALT Chamber”. Many know that Dr. Gregg Hobbs, who coined the term HALT and also HASS (Highly Accelerated Stress Screens), spent much of his life promoting the techniques and was also the founder of two “HALT/HASS” environmental chamber companies. [Read more…]

Filed Under: Uncategorized Tagged With: HALT, method

by Fred Schenkelberg 2 Comments

Sample Size Problem

Sample Size Problem

Let’s work a sample size problem.

A random sample size, n, is to be taken from a large population having a standard deviation of 1″. The sample size is to be determined so that there well be a 0.05 risk probability of exceeding a 0.1″ tolerance error in using the sample mean to estimate μ. Which of the following values is nearest the required sample size?

a. 42

b. 106

c. 203

d. 384 [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability Tagged With: sample size, Sample Size Determination, Standard Deviation

by Fred Schenkelberg Leave a Comment

Sample size

Sample size

I recently received a question concerning what sample size to use when assessing call center calls. Not a lot of information in the request, so my answer was rather general. And, thought it might provide some insight to others facing sample size questions of their own. [Read more…]

Filed Under: Articles, CRE Preparation Notes, Probability and Statistics for Reliability, Reliability Testing Tagged With: Population Proportion, sample size, Sample Size Determination, sampling, Standard Deviation, statistics

by Fred Schenkelberg 11 Comments

Websites for Reliability

note: if you know of a great online resource that isn’t on this list, please add a comments and we’ll add it to the list for all to share.

Shon Isenhour recently posted on Linkedin a question about online resources helpful for reliability engineers. I added my list and hadn’t seen any other links added. There must be more than the few I know about – what can you add to this list? [Read more…]

Filed Under: Articles, CRE Prep, CRE Preparation Notes Tagged With: resources

by Fred Schenkelberg 3 Comments

Dependability

Dependability

Ran across an interesting graphic in a new book recently. It single-handedly placed dependability in its proper context. It is an umbrella term that includes most of what we commonly think of as reliability and the other ‘ilities.’ It encompasses the various connotations of dependable and reliable that are conveyed during common use. And, the term dependability permits the overarching context for defining very clearly the various [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Management Tagged With: Reliability Terminology

by Fred Schenkelberg 1 Comment

Root Cause Knowledge and Models

Root Cause Knowledge and Models

Two short questions to evaluate your knowledge of failure mechanisms (root causes) and common reliability models. The answers will be posted in a comment, later.

Which of the following failure root causes is most likely NOT due to power line variation (electronic-based product)?

A. Circuit design margin exceeded
B. Power dissipation
C. In-rush current response
D. Mechanical fatigue [Read more…]

Filed Under: Articles, CRE Preparation Notes, Reliability Testing Tagged With: failure mechanisms, reliability models, root cause

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