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James Kovacevic — Thought Leader

Author of Maintenance and Reliability articles, ebooks, and host of Rooted in Reliability, co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by James Kovacevic Leave a Comment

159 Maintenance Metrics with Stuart Fergusson

159 Maintenance Metrics with Stuart Fergusson

Maintenance Metrics with Stuart Fergusson

Maintenance metrics is a very important part of a maintenance and reliability program because you can’t improve what you can’t measure. Performance measurement is necessary to derive those improvements that will help you carry out your maintenance activities the best way possible. It is a cycle that can be divided into three steps. First you have to enable you team members, then you have to train them, and in the end you have to measure their performance on a consistent basis using some standard KIPs. It is repetitive process and you have to perform these three steps often to make sure everything is going according to the plan.

In this episode, we covered:

  • What steps to take?
  • The differance between KPIs and metrics!
  • Where to start!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

158 LORA with Lucas Marino

158 LORA with Lucas Marino

Level Of Repair Analysis with Lucas Marino

Most of the organizations in the maintenance and reliability industry have limited resources and they want to make the best use of what they have got. If the maintenance requirements of an organizations don’t match its resources, it is always going to result into an increased cost and decreased employee performance. The type of maintenance that an asset required throughout its life cycle needs to be performed in a balanced way. That’s why it is so important to have a maintenance philosophy when you are planning the life cycle cost of an asset. Level of Repair Analysis or LORA is a framework that helps you manage between maintenance cost and resources.

In this episode, we covered:

  • What is LORA?
  • How to start using LORA!
  • The value of having a maintenance philosophy!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

Insights into Preventive Maintenance Made Simple with Doug Stangier

I recently had the pleasure to interview Doug Stangier, co-author of Preventive Maintenance Made Simple.  This is another excellent book in the Made Simple series, published by ReliabilityWeb.  During the interview, Doug not only provides insights into his book but also into what world class Preventive Maintenance looks like.   Anyone new to maintenance and reliability, or seasoned experts can benefit from this great book.  Without further delay, here is the interview with Doug.

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: Preventive Maintenance

by James Kovacevic Leave a Comment

157 PdM in RCM r with Jesus Sifonte

157 PdM in RCM r with Jesus Sifonte

PdM in RCM R with Jesus Sifonte

Condition monitoring is time-based solution to mitigating and preventing failures and it is a huge part of RCM or RCM R. RCM R is the advanced, updated version of RCM that entails predictive maintenance as the main technique to perform condition-based monitoring to improve asset performance. The reason that RCM and PDM fit together perfectly is because reliability can never be complete without having some sort of predictive maintenance method in place. Condition monitoring is the perfect tool for that. It also incorporates vibration analysis, oil analysis, and the use of infrared from time to time but it’s all a part of running PMs smoothly.

In this episode, we covered:

  • What is RCM R?
  • How RCM and PdM fit together!
  • The best technology out there to help your PdM program!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

Taking a Lean Approach to PM Optimization

How You Have Your PMs Addressing The Right Issues, Make The Effective

In the previous articles, we looked at what type of analysis to use to evaluate the effectiveness of the PMs and if they are cost effective. Once the PMs have been optimized to ensure they are addressing the right failure modes, then they need to be made efficient. Below is an excerpt from a recent article in SMRP’s Solutions Magazine on how to make PM efficient using the lean tools.

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: lean, PM Optimization

by James Kovacevic Leave a Comment

156 Manufacturing Analytics with Bryan Sapot

156 Manufacturing Analytics with Bryan Sapot

Manufacturing Analytics with Bryan Sapot

Data is the single important thing—whether it’s quality data, failure data or any other kind of data—that helps you make decisions in the best interest if your assets and the organization. You may have set data points but those don’t mean anything unless you know what you are looking for. When you take unstructured data, analyze it, and then turn it into meaningful information to improve manufacturing, it can be called manufacturing analytics. You can use it to make your reliability processes better or you can use it for performance measurement for your assets or personnel, it works great for both.

In this episode, we covered:

  • The value of data!
  • What to do with your data!
  • The uses your data has!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

Is Your PM Worth Doing? Use a PM Cost Benefit Analysis to Find Out

How To Determine If The PM Activity Being Performed Is Worth Doing

Would you spend $100 every week to prevent a possible issue that will result in a loss of $10?  Probably not, so why is that we do that with our maintenance programs every single day?  Often, PM and PdM activities are put into place without any thought to the economic impact of the activity.  While in theory the PM or PdM activities will prevent or mitigate the consequences of the failure, is implementing one of these activities the right thing to do?

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

155 Bearing Installation with Bernd Seidenthal

155 Bearing Installation with Bernd Seidenthal

Bearing Installation with Bernd Seidenthal

Predictive maintenance is a huge part of the overall reliability of your assets. Most of the times, equipment fails because of the bearing or seal failure. Bearing failures are very common in the facilities and improper installation of a bearing is one of the biggest reasons it fails. If you don’t do it right with proper tools, you are going to damage the bearing and it is only a matter of when rather than how. Before installing a bearing, you need to have a clean space and all the necessary tools should be with you when you are installing it.

In this episode, we covered:

  • Steps for bearing installation!
  • The value of proper bearing installation!
  • The tools you need!!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

154-Asset Condition Monitoring with Jack Nicholas

154-Asset Condition Monitoring with Jack Nicholas

Asset Condition Monitoring with Jack Nicholas

Asset condition monitoring can be defined the process to determine the health status of the equipment using high-tech tools, predict future status based on the deficiencies found, and return health to normal before complete loss of function. That way you can plan the maintenance of the equipment at your own best time rather than having the equipment fail at a bad time. There are a lot of tools out there that can help you with predictive maintenance or asset condition monitoring. Using sensors is one of the best examples of advanced tools being used to achieve maintenance and reliability goals for the equipment.

In this episode, we covered:

  • Why the basics are the first steps!
  • What tools you should be using for each step!
  • Measures to take to sustain improvement!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

Linking Failure Codes To A Proactive Maintenance Strategy

Using Failure Data to Drive Sustainable Improvements

If you are lucky enough to have good failure data history in your CMMS, you are one of the few.  But even if you have the data, can you use it to make a difference to your organization?  Obviously, the data can be used to perform certain reliability engineering analyses, but what can those without reliability engineering experience do with the data?

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

153-What tool when with Ron Moore

153-What tool when with Ron Moore

What Tool? When? with Ron Moore

Today’s episode is based on What Tool When by Ron Moore. The book covers all the common tools that are handy in a workplace for a maintenance engineer. Then, it covers concepts like Manufacturing, six sigma, TPM, reliability and maintenance along with information about lots of tools. In the early chapters, it provides insights into leadership and culture change. It tells you about the very basics of having a tool around and how to use it but it also provides you the basic things that should be in place before you get to the tool part.

In this episode, we covered:

  • The tools a Maintenance Engineer needs!
  • How to make change!
  • The steps you need to build a performance tool!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

152- Field Balancing with Gary James

152- Field Balancing with Gary James

Field Balancing with Gary James

There are a lot of aspects that need to be taken care of in condition monitoring and field balancing is one of those. There are two types of balancing; static and dynamic. The first one deals with balancing in a controlled environment and other one is purely balancing a piece of equipment in the field. When you have balanced an asset against a bunch if parameters, you know when there’s an unbalance in the equipment. There are different defects that can caught using a balancing frequency or other parameter. There are a lot of causes for unbalancing such as; corrosion, part damage, assembly error, and other machining tolerances.

 

In this episode, we covered:

  • Why laying the ground work out is where you should start first!
  • Why you want to look at a graphic balancing and studying the tools before you go out into the field.
  • Knowing resonance against different frequencies!
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

151- First Day as a Reliability Engineer with Fred Schenkelberg

151- First Day as a Reliability Engineer with Fred Schenkelberg

First Day as a Reliability Engineer with Fred Schenkelberg

It is always a difficult first day for a reliability engineer in a new place. There are a lot of things to get yourself involved in and there are some tips that can really help you get through that successfully. The job of a reliability engineer requires always moving around, so there is hardly the need of finding the station first. A good reliability engineers always starts with getting the lay of the land first. This would involve getting to know the relevant personnel on the job and the people who can give you basic logistics of it.

In this episode, we covered:

  • Tips for an RE’s first day!
  • Why you should know the flow of data before analyzing.
  • Understanding the type of communication you need to provide!
  • And much more!

ᐅ Play Episode

by James Kovacevic 1 Comment

150 – Machinery Failure Analysis and Troubleshooting with Heinz Bloch

150 – Machinery Failure Analysis and Troubleshooting with Heinz Bloch

Machinery Failure Analysis and Troubleshooting with Heinz Bloch

The organizations often tend to ignore some simple things when they are mitigating a machinery failure. Some of the important things being; why did the failure occur? Who should be asked about it? What kind of measures can be taken so that it doesn’t occur again? Most of the time, it is just changing parts without doing the proper analysis or troubleshooting for that matter. What you should be doing as a professional organization is, train your technicians about step by step problem solving by giving them test examples. The technicians should be able to contribute to the solutions and they should be encouraged to do so.

In this episode, we covered:

  • Why is communication is critical?
  • The value of continuing education!
  • Why do you need to include all departments?
  • And much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

SMRP18 – Working Man’s iIoT with Kevin Clark

SMRP18 – Working Man’s iIoT with Kevin Clark

SMRP18 – Working Man’s iIoT with Kevin Clark

Whenever people talk about the iIOT or other advanced technologies, they are not considered as the tools the technicians at the shop floor can benefit from. The reason is that they are so complex that you need proper training to get the results that you need. But it is vital that such technologies and tools are made available to the people on the plant floor. They are the ones who can benefit the most from it as they spend all their time being close to the asset. Whenever a problem occurs, they can be just notified to take care of it.
ᐅ Play Episode

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