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James Kovacevic — Thought Leader

Author of Maintenance and Reliability articles, ebooks, and host of Rooted in Reliability, co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by James Kovacevic Leave a Comment

9 Tips to Get the Most Out of Your Next Maintenance Conference

How to Ensure Your Attendance at A Conference Delivers An ROI

As the kids go back to school, maintenance, reliability, and asset management professional resume their professional learning.  This learning usually takes place at one of the numerous world-class conferences available across North America and internationally.  These conferences allow professionals to observe and connect with the latest tools, technology, and techniques in our amazing profession.

Sometimes it is difficult for the maintenance, reliability, and asset management professionals to get the approval or funding to attend the conference. Some organizations look at these events as a week of vacation, where there is little to no value from attending the conference.  Changing this perception is not an easy task, but can be started by having an intention for the conference.
[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

268- Understanding & Communicating the Value of PMs with Rick Clonan

268- Understanding & Communicating the Value of PMs with Rick Clonan

Understanding & Communicating the Value of PMs with Rick Clonan

Welcome Rick Clonan who has been in maintenance for 30 years working both in defense and industry. More about Rick:

Currently at SMRP working as implementation and training manager.

In this episode we covered:

  • How do we communicate the value of PdM and PM?
  • What is/isn’t a PM?
  • What about PMs with instructions to “inspect and replace if necessary”?

ᐅ Play Episode

by James Kovacevic Leave a Comment

Collecting Failure Data: A Practical Approach

How to collect the failure data needed to drive improved plant performance.

The first step to any reliability improvement program is to define what data or information will be required to drive defect elimination.  In the previous posts, the following topics were discussed;

  • Asset Hierarchy
  • Failure Data (FRACAS) 
  • Understanding ISO 14224

All of the topics discussed what data is required and how to structure the data to implement a reliability engineering program or defect elimination process.   Understanding the what, when and why set up and is required to setup a reliability engineering program.  However, where many organization fail in this process is getting the data collected in a consistent and timely manner. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: failure data

by James Kovacevic Leave a Comment

267 – Managing Up with Bobby Lee

267 – Managing Up with Bobby Lee

Managing Up with Bobby Lee

Welcome Bobby Lee who has been involved in maintenance engineering working for different companies in various capacities.

Bobby Lee started out as a maintenance apprentice and has risen through the ranks as a maintenance engineer for over 9 years.

In this episode we covered:

  • What does it mean to manage up?
  • Why would someone need to manage up?
  • Give examples of moments that you had to manage up?

ᐅ Play Episode

by James Kovacevic Leave a Comment

Should You Worry About IoT If You Don’t Have the Basics Down?

What Good Is The Data If You Don’t Know What To Do With It?

As maintenance, reliability, and asset management professionals, we are in an amazing time.  We can collect virtually limitless amounts of data on the condition of our assets.  With this data, we can determine the exact condition of the assets, predict when the next failure is likely to occur and how it will occur.  Besides, with all of this data, we can move to prescriptive maintenance, where the maintenance actions are determined based on the asset condition, not a predetermined strategy.   I’ll touch more on prescriptive maintenance in next week’s post. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: IoT

by James Kovacevic Leave a Comment

266 – Asset Modeling with Dane Boers

266 – Asset Modeling with Dane Boers

Asset Modeling with Dane Boers

Welcome Dane Boers who is the founder of Modeler. Our topic will be asset modelling.

More about Dane:

Dane started his career in mining then moved to consultancy before starting Modeler. The company was started to make reliability more efficient and automated because of the repetitive work he had observed.

In this episode we covered:

  • What is asset modeling?
  • What is an asset class?
  • Does asset modeling take into account the failure modes in the operational context; what’s impactful and what’s not?

ᐅ Play Episode

by James Kovacevic Leave a Comment

What is Prescriptive Maintenance?

Understanding What Comes After Predictive Maintenance

Imagine being able to adjust your maintenance actions on the fly to provide the exact maintenance where and when it is needed.  However, you are not reacting to significant changes in the condition of the equipment (like PdM), but instead, you are taking many sources of information in real-time from the equipment using Internet of Things (IoT) and using analytics to analyze and understand the condition of the equipment.  This allows for a flexible maintenance strategy in which maintenance is only applied when and where it is needed.  This virtually eliminates the traditional PM Schedule.  This type of maintenance is available now, and it is called Prescriptive Maintenance. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

265 – Moving from Paper to a CMMS with Jeff O’Brien

265 – Moving from Paper to a CMMS with Jeff O’Brien

Moving from Paper to a CMMS with Jeff O’Brien

Welcome Jeff O’brien who is the cofounder of Zoidii CMMS

Jeff has worked with CMMS in manufacturing and consultancy for years and has currently launched their own application.

In this episode we covered:

  • What prompted you to start your own CMMS?
  • Why would organizations transition from a paper-based system to CMMS?
  • How do organizations decide to make the transition?

ᐅ Play Episode

by James Kovacevic Leave a Comment

Professional Development & Growth

The key to growing your knowledge and career

qtq80-OjQuRsTo increase your knowledge, you need to learn new things, try new things and generally push outside of your comfort zone.   One of the key components of growing your knowledge is knowing what is new and happening in Maintenance, Reliability, and Asset Management.

I recently had the privilege to attend and present two papers at the Society  of Maintenance & Reliability Professional’s 2016 Annual Conference in Jacksonville.  This premier event was 5 days long.   The conference had 3 Days of workshops and courses, with 2 days of presentations.  Many certification exams were held, such as the CMRT, CMRP, CAMA. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: professional development

by James Kovacevic Leave a Comment

264 – Crucial Decision with Ryan Sitton

264 – Crucial Decision with Ryan Sitton

Crucial Decision with Ryan Sitton

Welcome Ryan Sitton to the podcast. Ryan is the founder and CEO of Pinnacle Engineering and has spent a lot of time around reliability and production engineering. Notably, he is the author of “Crucial Decisions”; a book that we will discuss in the episode and how it applies to maintenance and reliability.

More about Ryan:

He has a mechanical engineering background and has worked at a gas company called Oxy and also worked as an Energy Regulator for the State of Texas. He has a PhD in Data Science and is the founder of Pinnacle Engineering.

Data Science has become an inevitable necessity in that; data plays a crucial role in what we tend to accomplish in our daily activities.

In this episode we covered:

  • What is a crucial decision? What makes it different from other ordinary decisions in a facility?
  • What types of crucial decisions brought about the issues we saw in Texas Big Freeze?
  • How does risk assessment fit into decision making? Do we underestimate or overestimate risk?

ᐅ Play Episode

by James Kovacevic 2 Comments

SOR 658 Equipment Life Expectations

SOR 658 Equipment Life Expectations

Equipment Life Expectations

Abstract

James and Fred discussing the many variables that impact equipment expected lifetimes.
ᐅ Play Episode

by James Kovacevic Leave a Comment

Storeroom and Spare Parts Management

Unlocking the Hidden Cash Flow in Your Organization

qtq80-rLnKL0Imagine not have the right spare parts to make a repair, or maybe you don’t have to imagine it.  It has already happened.   Now imagine having to go through the storeroom and throw out $300,000 worth of parts because they were obsolete.  Once again, you may not have to imagine it. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

263 – Leadership with Rob Kalwarowsky

263 – Leadership with Rob Kalwarowsky

Leadership with Rob Kalwarowsky

Welcome Rob back to the Podcast. You were the founder of Rob’s Reliability Project and later started working as a co-host of the Leadership Launchpad Podcast and Dismantling the High Performance Narrative. Although, tell us more about yourself.

Rob- Having worked in reliability for ten years- transitioning across manufacturing, mining, and presently in an oil pipeline, it is clear that the biggest gap in the industry is in leadership. This became apparent after the observation of shop floor teams in different sites. Some leadership teams rarely listened to them and that drove a lack of psychological safety.

In this episode we covered:

  • What drove you to this ?
  • What is your definition of leadership?
  • Why is leadership important to culture change?

ᐅ Play Episode

by James Kovacevic Leave a Comment

The Storeroom Layout: Setting Up Yourself For Success

Proper Storeroom Layout Will Enable Long-Term Success

qtq80-aSBccDYou begin your day by looking for a part in the storeroom.   You are looking for a common bearing used on multiple pieces of equipment on the site.   You look up the part in the CMMS and it does not have a bin number associated with it.  You walk into the storeroom and beginning going through the “bearing section”.  Only the bearing is not there.  You wander over the equipment section and find it buried in the equipment specific drawer, but you know that it is used elsewhere.  Is this the best way to organize materials, by equipment? [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

262 – Why AI Fails with Matt Kirchner

262 – Why AI Fails with Matt Kirchner

Why AI Fails with Matt Kirchner

Matt is the Chief Product Officer at Atonix Digital and is involved with AI, works on software packages, analytics etc. More about Matt:

He has a background in mechanical engineering and started off in a large firm where they offered remote monitoring services to power generating customers. They oversaw reliability and operational performance. Over time, the company started investing in software tools to facilitate better and more efficient monitoring. The firm then split and now a portion of it only focuses on operational intelligence tools.

In this episode we covered:

  • What is operational intelligence and how is it different from reliability or preventive maintenance programs?
  • Why do many organizations miss operational intelligence in reliability?
  • How do companies benefit from operational intelligence?

ᐅ Play Episode

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