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James Kovacevic — Thought Leader

Author of Maintenance and Reliability articles, ebooks, and host of Rooted in Reliability, co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by James Kovacevic Leave a Comment

The Importance of Master Data in Spare Parts Management

Enabling Storeroom Success Through Data

DataHow often does your facility run out of raw materials?  Chances are it is not very often, if ever.  Why is this?  It may be because the organization has invested heavily in gathering the right data, analyzing and developing contracts for the materials.  This prior work ensures a steady supply of materials.

So why is it that within the same organization there is virtually no data to support the spare parts?  Not having a spare part can dramatically impact an organization in the same way as not having raw materials.  The result is no production. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic 2 Comments

261 – Why is it so hard to get Lubrication right with Bennett Fitch

261 – Why is it so hard to get Lubrication right with Bennett Fitch

Why is it so hard to get Lubrication right with Bennett Fitch

Welcome Bennett who is the Director of Product Development at Noria Corporation.

Bennet has a background in Mechanical Engineering and worked in an oil analysis laboratory. Currently focuses on lubrication product development and has consulted for many plants enough to notice the common challenges

In this episode we covered:

  • Why do organizations struggle with lubrication?
  • What are the small things that make the biggest difference?
  • How do we overcome current restrictions on training due to pandemic?

ᐅ Play Episode

by James Kovacevic Leave a Comment

Developing a Stocking Strategy

A Risk-Based Approach to Spares Management

I want you to image a storeroom.  Really, close your eyes and think about a storeroom with;
  • No access control
  • Stocking 2 years worth of electrical boxes
  • No naming system for parts
  • A kitting shelf with parts received 3 years ago
  • Parts in stock from equipment that was removed 8 years prior
  • V-belts dry rotted on the shelf, corroded valves, and bearings out of their packaging
  • Anyone could stock a part in the control room

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

260 – Practical Implementation of Technology with Simon Jagers

260 – Practical Implementation of Technology with Simon Jagers

Practical Implementation of Technology with Simon Jagers

Welcome Simon back to the podcast. He is the founder of Semiotic Lab; a company involved in predictive technology maintenance. Previously, he talked about monitoring electrical systems using online monitoring and wireless sensors. Our podcast today is about the practical implementation methods to optimize the benefits of these technologies in reliability. However, tell us more about what you do.

The focus has been on reliability using energy monitoring to improve sustainability for our clients. This has led to serving clients in the US, Canada, and has given us 3 global partners.

In this episode we covered:

  • Why is implementing technology difficult for many organizations?
  • What does a good implementation process look like?
  • How do you decide on the assets on which to pilot these processes?

ᐅ Play Episode

by James Kovacevic Leave a Comment

The Inner Workings of a Storeroom

What Processes are Required to Make Your Storeroom Run Smoothly

qtq80-UG9PgzIf you have invested the time to layout the storeroom correctly, and gather the right data, you are on the right track to a successful storeroom.  However, if you don’t take the time to map the various processes in the storeroom, and hold staff to those processes, the work is done so far will be a waste.

When processes are mapped and responsibilities defined, the staff know who does what when.  This eliminates unnecessary communication and work, enabling more time to do what is required.  In addition, when all activities are repeated in a consistent way, it allows organizations to evaluate the process and determine better ways of working. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: Storeroom

by James Kovacevic Leave a Comment

259 – Learning in COVID Times with Bill Leahy

259 – Learning in COVID Times with Bill Leahy

Learning in COVID Times with Bill Leahy

Welcome Bill to the Podcast.

He has held different talks and training sessions around leadership, change management, PMs and many others.

Today, we’re tackling important points such as:

  • Should companies be investing in training during COVID-19 pandemic?
  • What are some of the topics that are being grasped quicker than before?
  • How will training be after the pandemic?

… and so much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

Optimizing Your Storeroom

Using a Kaizen Approach to Improve Your Storeroom

game plan
game plan

No storeroom is perfect, well at least of those I have seen.  The process of improving is never ending.  A common term for this process of continuous improvement is Kaizen.   The Kaizen activity is often seen on the plant floor, either the form of a blitz, in which a tremendous amount of resources are thrown at an issue or an area.  The other is a systematic approach, in which a small amount of improvement is achieved each day. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: Storeroom

by James Kovacevic Leave a Comment

258 – Remove Wasted Time and Frustration from the Maintenance with Zachary Yost

Remove Wasted Time and Frustration from the Maintenance with Zachary Yost

Let’s welcome Zachary Yost who is an integration lead at CNS. Our main topic will be the removal of wastage in the maintenance work process.

Zachary will give us insight on:

  • What were the goals in trying to streamline the work process?
  • How did you come up with the solutions to these inefficiencies?
  • How does the planning process compare prior to the changes and after?

… and so much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

Assessing Your Storeroom

The first step to improving the spare parts and storeroom process

Assessment.jpgKnowing what the best practices are in a storeroom or spare parts management process is not enough.  The best practices need to implemented, and typically it can’t just be implemented right away.  The level of resources, the ability of people to change all prevents the immediate implementation.  In addition, not every organization will be at the same starting point or want to go to the same level of maturity.  This is where an assessment comes in. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: Storeroom

by James Kovacevic 2 Comments

257 – Reliability Misconceptions with Fred Schenkelberg

257 – Reliability Misconceptions with Fred Schenkelberg

Reliability Misconceptions with Fred Schenkelberg

Welcome Fred to today’s episode. Our topic will be the misconceptions surrounding reliability. What is reliability?

The English dictionary defines reliability as the characteristic of trustworthiness or being able to adhere to a schedule and deliver as needed.

On the other hand, reliability in engineering encompasses functionality, probability of success, duration of continued delivery of that success, and work environment.

Fred will give us insight on:

  • What is implementing reliability?
  • What is the disconnect between all these activities (tools) and decision making?
  • So does it require understanding the data and engaging the people?

… and so much more!

ᐅ Play Episode

by James Kovacevic Leave a Comment

Be Prepared: Have a Plan

Without a Plan, You’ll Never Get Where You Are Trying To Go

Image going for a vacation, but you don’t have a destination in mind, directions to the destination, or any funds allocated for the trip.  What kind of vacation will you have?  Chances are it won’t be a good one.

The importance of a plan cannot be understated.  Without a plan in any aspect of life, business or reliability, achieving goals are difficult, if not impossible.   Oftentimes organizations implement tactical activities, without a strategic plan.  This ad-hoc approach often results in certain aspects of a maintenance & reliability program implemented, but the results do not materialize.

[Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

256 – Learning Communities with Ryan Chan

256 – Learning Communities with Ryan Chan

Learning Communities with Ryan Chan

It is my pleasure to welcome Ryan Chan who is the founder of Upkeep. Ryan has done a lot of work in building online maintenance communities..

He went to University of California Berkeley and graduated as a chemical engineer. His first job was at a manufacturing company where he noticed several opportunities for improvement in the technology that was being utilized at the time.

These gaps gave me the idea to build a software that could:

  • Assist maintenance engineers and facility managers
  • Improve workforce collaboration
  • Improve parts inventory management
  • And improve overall asset management

ᐅ Play Episode

by James Kovacevic Leave a Comment

Using Governance & Accountability To Improve

How to Drive Performance Improvements in your Organization

Oftentimes, plans and strategies are developed and implemented.  Many times the implementation is handed off and the team left on their own to implement.  And many of the times, the implementation fails or the results are not delivered.

Why is this?  It is because there is a lack of governance and accountability.  These are more than just words.  They are a system, process and a sense of ownership throughout the organization to ensure that the plan is implemented and any roadblocks are dealt with. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

Get Stuff Done: Utilizing a Workshop Approach to Educate, Decide and Plan

How a properly plan and utilized workshop can move your reliability program forward.

Business Strategic Planning Framework Diagram

Many organizations often struggle to move plans forward.  This may be due to the decision-making process and the people involved in the process.  Often times the various decision makers are scattered across the company and may be distracted by issues in the plant.   In other circumstances, the organization may know what the end goal is, but may not be aware of how to get there. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability

by James Kovacevic Leave a Comment

255 – Forecasting the Future with Frank Emery & Stuart Fergusson

255 – Forecasting the Future with Frank Emery & Stuart Fergusson

255 – Forecasting the Future with Frank Emery & Stuart Fergusson

Welcome Stewart and Frank to the podcast. Briefly tell us about yourselves

Stewart has a background in Big Data and Applied Mathematics and currently specializes in AI at Fiix. Frank on the other hand has a background in manufacturing of consumer products.

In this episode, we covered:

 

ᐅ Play Episode

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