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Kirk Gray — Active Contributor

Author of Accelerated Reliability articles and Next Generation HALT and HASS, plus, co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Kirk Gray Leave a Comment

SOR 235 Is Profit from Failure a Good Idea?

SOR 235 Is Profit from Failure a Good Idea?

Is Profit from Failure a Good Idea?

Abstract

Kirk and Fred discussing the article that Fred recently posted and the strategy of making a spare parts and service a source of the majority of programs profit.
ᐅ Play Episode

by Kirk Gray 9 Comments

Exposing a Reliability Conflict of Interest

Exposing a Reliability Conflict of Interest

I posted an article recently by Bloomberg on the Defense Department’s recent disclosure of the escalating support cost of the F-35 Joint Fighter Jet. With over 3,700 views, it was the most read of my posts. The original article on escalating F-35 reliability costs can be read at this link

I posted the article with the comment: “Once a test engineer working for a large DoD contractor once told me at a reliability conference, ‘These new reliability development techniques of HALT and HASS would be a lot easier to implement if spare parts and service did not constitute 60% of the total program profits.’ That was not the first time I have heard a similar comment from a test or reliability engineer or manager working in the defense industry. I believe these engineers working on the reliability end of the programs said these concerns me out of frustration. [Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability

by Kirk Gray Leave a Comment

SOR 225 Why Not Increase the Specs to Have Larger Margins?

SOR 225 Why Not Increase the Specs to Have Larger Margins?

Why Not Increase the Specs to Have Larger Margins?

Abstract

Kirk and Fred discussing the question many have, that is if margins are important, why not specify more strength in the product design?
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 224 How Does a Failure Above the Specs Matter?

SOR 224 How Does a Failure Above the Specs Matter?

How Does a Failure Above the Specs Matter?

Abstract

Kirk and Fred discussing the common question in empirical limit testing (a.k.a HALT) that many design engineers have. How strength margins above specifications are important for long term reliability.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 220 Robust Quality and Reliability

SOR 220 Robust Quality and Reliability

Robust Quality and Reliability

Abstract

Kirk and Fred discussing the Taguchi loss function and the problem of making it “in spec” but not on target.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 219 Marketing, Testing, Standards, and Reliability Claims

SOR 219 Marketing, Testing, Standards, and Reliability Claims

Marketing, Testing, Standards, and Reliability Claims

Abstract

Kirk and Fred discussing the question of testing of reliability claims with the many variations of a specification, such as water resistance or any specific performance criteria.
ᐅ Play Episode

by Kirk Gray 2 Comments

SOR 209 Separate Quality and Reliability Departments?

SOR 209 Separate Quality and Reliability Departments?

Separate Quality and Reliability Departments?

Abstract

Kirk and Fred discussing the differences found between what is considered a “Quality” department issue, and what is a “Reliability” department issue.
ᐅ Play Episode

by Kirk Gray 5 Comments

SOR 208 What is the Difference Between Quality and Reliability?

SOR 208 What is the Difference Between Quality and Reliability?

What is the Difference Between Quality and Reliability?

Abstract

Kirk and Fred discussing the way quality and reliability are seen as different although both may cause the product to be considered a failure in the eyes of the customers.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 192 What are the Biggest Challenges to Getting Real Failure Data on Real Products?

SOR 192 What are the Biggest Challenges to Getting Real Failure Data on Real Products?

What are the Biggest Challenges to Getting Real Failure Data on Real Products?

Abstract

Kirk and Fred discussing the difficulty of getting the failed products, especially low cost systems, back from the field to do failure analysis on.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 191 What do Reliability Engineers Do?

SOR 191 What do Reliability Engineers Do?

What do Reliability Engineers Do?

Abstract

Kirk and Fred discussing what Reliability Engineers do considering the past and current approaches to reliability development
ᐅ Play Episode

by Kirk Gray Leave a Comment

When Smart TV Content Delivery Fails, Who is to Blame?

HDTV chainA Crisis in the Home IT department

If you are the head of your home IT department, you may relate to this tale

Last night my wonderful wife Stacy was riddled with angst over the disruption of her binge watching a spy series, a mild crisis with our own IT hardware.

The cause of her disappointment was the failure of our new large screen Ultra High Definition (UHD) Smart TV to deliver a drama series with a reasonable picture and sound quality. [Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability Tagged With: Rca, root cause

by Kirk Gray Leave a Comment

SOR 187 Customer Reliability Expectations Change Over Time

SOR 187 Customer Reliability Expectations Change Over Time

Customer Reliability Expectations Change Over Time

Abstract

Kirk and Fred discussing the increased expectations of reliability based on experience with past products
ᐅ Play Episode

by Kirk Gray 2 Comments

SOR 186 How Important is Reliability

SOR 186 How Important is Reliability

How Important is Reliability

Abstract

Kirk and Fred discussing the value of reliability in consumer electronics in comparison to the rapid technological improvements.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 177 How do I Determine the Value of HALT?

SOR 177 How do I Determine the Value of HALT?

How do I Determine the Value of HALT?

Abstract

Kirk and Fred discussing how to show management and other skeptics of highly accelerated limit testing how valuable it can be in improving reliability.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 176 Determine Which Failures Are Relevant

SOR 176 Determine Which Failures Are Relevant

Determine Which Failures Are Relevant

Abstract

Kirk and Fred discussing how to determine when HALT failures are relevant or not relevant to what actually may fail in the field.
ᐅ Play Episode

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