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Kirk Gray — Active Contributor

Author of Accelerated Reliability articles and Next Generation HALT and HASS, plus, co-host on Speaking of Reliability.


This author's archive lists contributions of articles and episodes.

by Kirk Gray Leave a Comment

SOR 112 Organization Culture May Create Barriers to Reliability Improvement

SOR 112 Organization Culture May Create Barriers to Reliability Improvement

Organization Culture May Create Barriers to Reliability Improvement

Abstract

Kirk and Fred discuss how competing business priorities create obstacles to achieving desired reliability objectives. The culture of your organization may limit your ability as a reliability professional to do your job effectively.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 092 How to Prevent NDF Returns

SOR 092 How to Prevent NDF Returns

How to Prevent NDF Returns

Abstract

Kirk and Fred discuss what we can do during product development before shipping a product that will help reduce warranty returns that seem to have no identifiable failure mode.

ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 091 How to Address NDF Issues

SOR 091 How to Address NDF Issues

How to Address NDF Issues

Abstract

Kirk and Fred discuss how using environmental stress can help discover marginal operation failures and intermittent connections that are not detectable during bench testing and troubleshooting at ambient conditions.

ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 090 Not Sure Why Customer Says it Failed

SOR 090 Not Sure Why Customer Says it Failed

Not Sure Why Your Customer Says it Failed

Abstract

Kirk and Fred discuss the problem of products being returned because the customer claims it failed and yet when tested to verify or identify the failure mode, it seems to be working as it should.

ᐅ Play Episode

by Kirk Gray 4 Comments

You May Often be Exceeding Operating Specifications!

You May Often be Exceeding Operating Specifications!

HALT (Highly Accelerated Life Test) requires exceeding specifications

One aspect of HALT, (a test to find weaknesses and reliability risks empirically), is the difficulty for many engineers that are new to the HALT- that it guarantees that the maximum or recommended operating environmental specifications for the system and components under test will be exceeded, and failures beyond spec are potentially relevant to field reliability. [Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability Tagged With: HALT, Reliability Testing

by Kirk Gray Leave a Comment

SOR 079 When is it Time to Buy a Chamber

SOR 079 When is it Time to Buy a Chamber

When is it Time to Buy a Chamber

Abstract

Kirk and Fred discuss when and how best to justify the costs to move from using an external lab to perform HALT testing to building an internal HALT lab.

There are many benefits of having a HALT chamber or environmental testing capability, but many of those reasons are not easily quantifiable in dollars.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 078 What to Expect When Contracting a HALT Lab

SOR 078 What to Expect When Contracting a HALT Lab

What to Expect When Contracting a HALT Lab

Abstract

Kirk and Fred discuss what should be considered when choosing to use an external lab to perform HALT evaluations. Distance, costs, measurement instrumentation, lab experience and knowledge of HALT by lab personnel are all part of the considerations deciding what HALT lab to use.
ᐅ Play Episode

by Kirk Gray Leave a Comment

Required Case History for Reliability Engineers

Required Case History for Reliability Engineers

One for the (Reliability) Books

The GM Ignition switch failure case history should be required reading for all reliability engineers.

It is rare to have insight into any internal company history of serious electronic and electromechanical failures. Failure analysis and the causes of electronics or electromechanical systems failure can be a difficult investigation for any manufacturing company. Disclosure of the history and data is rarely if ever published due to the potential liability and litigation costs as well as loss of reputation for reliability and safety.

[Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability Tagged With: field failure, reliability

by Kirk Gray Leave a Comment

Eliminating early life failures

Eliminating early life failures

MTBF for electronics life entitlement measurements is a meaningless term. It says nothing about the distribution of failures or the cause of failures and is only valid for a constant failure rate, which almost never occurs in the real world. It is a term that should be eliminated along with reliability predictions of electronics systems with no moving parts. [Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability Tagged With: early life failure

by Kirk Gray 2 Comments

Electronics Failure Prediction Methodology does not work

Electronics Failure Prediction Methodology does not work

 

“When the number of factors coming into play in a phenomenological complex is too large, scientific method in most cases fails.  One need only think of the weather, in which case the prediction even for a few days ahead is impossible.” ― Albert Einstein

“Prediction is very difficult, especially about the future.” – Niels Bohr* We have always had a quest to reduce future uncertainties and know what is going to happen to us, how long we will live, and what may impact our lives.  Horoscopes, Tarot

[Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability Tagged With: prediction

by Kirk Gray 3 Comments

SOR 062 Are Environmental Standards Useful?

SOR 062 Are Environmental Standards Useful?

Are Environmental Standards Useful?

Abstract

Kirk and Fred discuss the marginal value of environmental standards.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 061 Where Do Environmental Specifications Come From?

SOR 061 Where Do Environmental Specifications Come From?

Where Do Environmental Specifications Come From?

Abstract

Kirk and Fred discuss where environmental specifications should come from and why they don’t all too often.
ᐅ Play Episode

by Kirk Gray Leave a Comment

SOR 060 Can We Reduce Early Life Failures?

SOR 060 Can We Reduce Early Life Failures?

Can We Reduce Early Life Failures?

Abstract

Kirk and Fred discuss a few ideas on minimizing early field failures with your product.
ᐅ Play Episode

by Kirk Gray Leave a Comment

Why success with HALT begins long before doing HALT

Why success with HALT begins long before doing HALT

Implementing a new reliability development paradigm in a company which is using traditional, standards-based testing can be a perilous journey.

It is especially true with introducing HALT (Highly Accelerated Life Test) in which strength against stress, and not quantifying electronics lifetimes is the new metric.  Because of this significant change in test orientation, a critical factor for success begins with educating the company’s top  [Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability Tagged With: HALT, testing

by Kirk Gray Leave a Comment

Why HALT is a methodology, not equipment

Why HALT is a methodology, not equipment

It is easy to understand why the term HALT (Highly Accelerated Life Test) is so tightly couple to the equipment called “HALT chambers” systems.  Many do not think they can do HALT processes without a “HALT Chamber”. Many know that Dr. Gregg Hobbs, who coined the term HALT and also HASS (Highly Accelerated Stress Screens), spent much of his life promoting the techniques and was also the founder of two “HALT/HASS” environmental chamber companies. [Read more…]

Filed Under: Accelerated Reliability, Articles, on Product Reliability Tagged With: HALT

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