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Home » Archives for Mike Sondalini » Page 12

Mike Sondalini — Thought Leader

Author of Plant Maintenance, Maintenance Management, and Life Cycle Asset Management.


This author's archive lists contributions of articles and episodes.

by Mike Sondalini Leave a Comment

Cheap Way To High Pumping Circuit Availability

Cheap Way To High Pumping Circuit Availability

Using Reliability Principles for a Cheap Way To High Pumping Circuit Availability. High plant availability is achieved by having redundant equipment that can be brought on-line as soon as the operating unit has failed. Redundancy is expensive as there are two items to buy, two to install and two to maintain at full operating capacity. There is an alternate option for maintaining high pumping circuit availability by designing quick methods to bring mobile equipment into the circuit when pumps are down. This article explains how to set-up piping for a mobile pump to maintain operation when the normal duty pump is out of use.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Mike Sondalini Leave a Comment

Getting High Equipment Reliability

Getting High Equipment Reliability

These are the slides from Mike’s conference presentation at the SIRFRt CM & Lube Forum 2008 Conference.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Old Preventive Maintenance (PM) Out, New Preventive Maintenance (PvM) In

Old Preventive Maintenance (PM) Out, New Preventive Maintenance (PvM) In

PREVENTIVE MAINTENANCE STRATEGY IN A PLANT WELLNESS WAY EAM SYSTEM-OF-RELIABILITY

IN A PWW EAM SYSTEM-OF-RELIABILITY, PREVENTIVE MAINTENANCE STRATEGY IS TO REPLACE PARTS WHEN EXCESSIVE STRESS BUILD-UPS IN THEIR MICRO-STRUCTURE

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Day 2 Maintenance Planning Slides with Complete Explanations

Day 2 Maintenance Planning Slides with Complete Explanations

Welcome to Day 2 of the Maintenance Planning and Scheduling for World Class Reliability and Maintenance Performance 3-Day Training Course. I hope that you enjoyed Day 1 and found the maintenance and reliability concepts it contained useful.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Use An Isocorrosion Diagram To Recognize High Corrosion Situations

Use An Isocorrosion Diagram To Recognize High Corrosion Situations

Use an Isocorrosion Diagrams To Recognise High Corrosion Situations And Design Process Equipment Accordingly. A true story of how a high nickel alloy (Alloy 28) reactor was holed in 8 weeks by sulphuric (sulfuric) acid running down the inside wall. When the situation was reviewed in detail using an iso-corrosion diagram for the alloy in sulphuric acid it was obvious that such a problem would occur. The iso-corrosion curves clearly showed the huge corrosion rates that would happen at local contact points within the reactor. A clear and detailed understanding of how to use iso-corrosion curves would have highlighted the problem at the design stage.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Mike Sondalini Leave a Comment

Annex SL Structure for ISO 55001 Asset Management Documentation in a EAM System Manual

Annex SL Structure for ISO 55001 Asset Management Documentation in a EAM System Manual

WHEN YOU BUILD AN ASSET MANAGEMENT SYSTEM FOR ISO 55001 CERTIFICATION THE ISO 55001 EAM SYSTEM MANUAL NEEDS TO COMPLY WITH THE ANNEX SL DOCUMENT STRUCTURE.

Here’s a practical way to create an ISO 55001 EAM system manual that covers all bases for both ISO 55001 certification and Annex SL requirements. Annex SL stipulates ten sections that every management system built to an ISO management system standard must contain. But matching legacy enterprise asset management 9EAM) system documents to Annex SL sections can be tricky.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Machine Vibration Isolation – Theory and Practice

Machine Vibration Isolation – Theory and Practice

1. Application.

Any engineer with known expertise or responsibilities in the area of ‘vibration’ will be asked sooner or later to advise on a vibration isolation problem. While the principles of vibration isolation are relatively simple to understand the practical application requires some design skills and a good understanding of the vibration source or sources.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Testing and Proving Plant Wellness Way Enterprise Asset

Testing and Proving Plant Wellness Way Enterprise Asset

Management at Industrial and Manufacturing Sites

Full of new, powerful solutions, the Plant Wellness Way EAM methodology ensures operations and companies get to world class equipment reliability

Let a Plant Wellness Way EAM System-of-Reliability halve your Annual Maintenance Costs

People investigating the Plant Wellness Way enterprise asset management (PWW EAM) methodology want to know exactly what happens when they use it, especially how the analysis and implementation will be done in their own operation. A PWW EAM System-of-Reliability brings you three massive business advantages:

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Workplace Safety Culture Changes when You Embed ACE 3T OHS Standards in Your Work Procedures

Workplace Safety Culture Changes when You Embed ACE 3T OHS Standards in Your Work Procedures

Design your safety system with the workplace safety culture and safety practices you want

Use the ACE 3T culture change technique to design, teach and adopt the best safety culture into your organization

Here’s a workplace safety culture change fact we’ve known about for a long time. This quote from G. J. Hofstede in his book, Cultures and Organisations, explains a lot about how you create the right workplace safety culture.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

How Mother Nature and Father Time Creates Reliability and Availability in the Universe

How Mother Nature and Father Time Creates Reliability and Availability in the Universe

Mother Nature And Father Time have together built well. What they have left behind lasts a long time without failure. Humans can run for 100 years with very little maintenance. Trees can run for thousands of years without maintenance. There are lessons for us to take and apply. The life on our world shows us how to achieve truly outstanding reliability and availability. Do you want a thing to last 20 years trouble-free all its life, maybe 50 years without a problem? By looking at what the Mother Nature And Father Time left behind you will find the answers.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Mike Sondalini Leave a Comment

Deliberately Create Reliability

Deliberately Create Reliability

Reliability is something that can be created. It is the result of the standards, processes, and practices that are used. By removing causes of failures and controlling the factors that allow their creation, you proactively eliminate failure events. By eliminating failures, you deliberately create reliability. The reliability creating processes in the Plant Wellness Way EAM methodology let any operation or site reach the heights of world class operating asset reliability.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

When to use Crow-AMSAA Modelling for Reliability Growth Models

When to use Crow-AMSAA Modelling for Reliability Growth Models

It’s popular to use Crow-AMSAA for system reliability modelling. However, for the model to represent reality it must include only historically identical events

If your Crow-AMSAA reliability growth model mixes nonidentical situations, then its forecasts have no meaning

Below is an email discussion about when Crow-AMSAA modelling can provide believable forecasts.
 

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Win the World Cup with Plant Wellness Way

Win the World Cup with Plant Wellness Way

CHANGE THE GOALS CHANGES YOUR GAME

Let a Plant Wellness Way EAM System-of-Reliability End Your Business Risks Forever

In the Plant Wellness Way EAM system-of-reliability methodology you set world class performance targets for every work task. You do that so the people doing the job know what world class work looks like. Then you ask them to find new, successful ways to deliver world class outcomes in the tasks they do. That way you guarantee world class success.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Two Methods of Quick Mating Part Location and Alignment

Two Methods of Quick Mating Part Location and Alignment

Error Proof Quick Mating Part Location And Alignment. For speedy and easy maintenance it is best to design equipment with a means to insure accurate and exact location of contacting parts. This removes the opportunity for alignment errors during rebuilds and speeds-up maintenance overhauls. In this article is a sketch of two common methods used to provide positive and certain location and alignment between mating parts.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by Mike Sondalini Leave a Comment

Design a Maintenance Planning and Scheduling Process for Both Reactive and Planned Maintenance

Design a Maintenance Planning and Scheduling Process for Both Reactive and Planned Maintenance

Divide maintenance crews so a few skilled artisans do reactive jobs, and the remainder do planned and scheduled work orders

A robust Maintenance Planning and Scheduling Process uses a Scheduled Work Crew capacity planned days ahead with planned jobs. And it has a small Quick Response Crew of people capable to handle any random job.

A great Maintenance Planning and Scheduling Process design separates reactive work from jobs that can be planned and scheduled. This article explains how to re-engineer a maintenance planning and scheduling process to handle reactive and planned jobs.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

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