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on Maintenance Reliability

A listing in reverse chronological order of these article series:



  • Usman Mustafa Syed — Aasan Asset Management series

  • Arun Gowtham — AI & Predictive Maintenance series

  • Miguel Pengel — Asset Management in the Mining Industry series

  • Bryan Christiansen — CMMS and Reliability series

  • James Reyes-Picknell — Conscious Asset series

  • Alex Williams — EAM & CMMS series

  • Nancy Regan — Everday RCM series

  • Karl Burnett — History of Maintenance Management series

  • Mike Sondalini — Life Cycle Asset Management series

  • James Kovacevic — Maintenance and Reliability series

  • Mike Sondalini — Maintenance Management series

  • Mike Sondalini — Plant Maintenance series

  • Andrew Kelleher — Process Plant Reliability Engineering series

  • George Williams and Joe Anderson — The ReliabilityXperience series

  • Doug Plucknette — RCM Blitz series

  • Robert Kalwarowsky — Rob's Reliability Project series

  • Gina Tabasso — The Intelligent Transformer Blog series

  • Tor Idhammar — The People Side of Maintenance series

  • André-Michel Ferrari — The Reliability Mindset series

by James Reyes-Picknell Leave a Comment

Unfit for Purpose

Unfit for Purpose

The data in Maintenance Management Systems are very often “unfit for purpose”. When asked about why there is an Enterprise Asset Management or Computerized Maintenance Management system, the answer varies. Here are some reasons we’ve heard:

  1. It helps with the planning and scheduling of maintenance work.
  2. It helps us capture maintenance costs against the right cost centers.
  3. It helps us find the parts we need for maintenance jobs.
  4. It provides data for reliability improvements.
  5. We couldn’t possibly manage all the jobs without a system.
[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

Successful Reliability Centered Maintenance (RCM) Implementation

Successful Reliability Centered Maintenance (RCM) Implementation

Doing an RCM analysis is only half the battle for successful RCM Implementation. From the beach in Cape Cod, Massachusetts, I share what you can do to get the results you want.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by James Reyes-Picknell 1 Comment

Resilience as We Return to a “New Normal”

Resilience as We Return to a “New Normal”

Resilience has been lost – and it’s our fault. We need to get it back.

As the Covid pandemic transitions to endemic (I am optimistic) we will get back to a “new normal”. No one really knows what the “new normal” will be like (yet), but it’s safe to say that it won’t be the same as the “old normal”.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Mike Sondalini Leave a Comment

How a Plant Wellness Way EAM System-of-Reliability gets Operations to World Class Maintenance and Reliability Success

How a Plant Wellness Way EAM System-of-Reliability gets Operations to World Class Maintenance and Reliability Success

Companies end rat-race problems fast and get world class reliability by using the simple Plant Wellness Way EAM methodology to slash operational risk and make your plant and equipment world class reliable

How to get a Plant Wellness Way EAM system-of-reliability that ends your Production and Maintenance rat race is shown in the image below. It’s a simple strategy and plan for building a truly effective life cycle asset management system that purposely replaces old production and maintenance rat-race causing systems.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Alex Williams 1 Comment

The Most Commonly Underused CMMS Features

The Most Commonly Underused CMMS Features

Want to achieve a worthwhile return-on-investment (ROI) from your software? Then it’s important to learn about some of the most commonly underused computerized maintenance management system (CMMS) functions. Many organizations do not use all of the features their preventive maintenance software provides, or don’t use the functions to their full capacity. According to a national CMMS survey conducted by Reliable Plant magazine, a majority of plant maintenance managers feel they aren’t using their preventive maintenance software to its maximum capability.

[Read more…]

Filed Under: Articles, EAM & CMMS, on Maintenance Reliability Tagged With: CMMS

by Mike Sondalini Leave a Comment

Preventive Maintenance Planner Shows Preventive Maintenance Schedule

Preventive Maintenance Planner Shows Preventive Maintenance Schedule

A Preventive Maintenance Planner Shows When Preventive Maintenance Jobs are Due to Be Done

Preventive Maintenance is the replacement of equipment assemblies and parts which have aged from the normal wear and tear of use. It is a good idea to show people well in advance on a wall planner calendar what dates the work is scheduled to be done.

[Read more…]

Filed Under: Articles, Maintenance Management, on Maintenance Reliability

by James Reyes-Picknell Leave a Comment

Communicate Performance Measures Effectively

Communicate Performance Measures Effectively
Do those that manage the performance, understand the measures?

This article is authored by Leonard G Middleton

As noted in other articles, performance measures are used to drive behaviors to make positive organizational changes in support of the organizational strategy and goals.  However how well the performance measures may be developed and defined, if they are not effectively communicated to those individuals whose behavior is important to achieve the strategy and goals, then the performance measures have little value.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Nancy Regan Leave a Comment

How to Choose Proactive Maintenance Strategies

How to Choose Proactive Maintenance Strategies

When it comes to our machines, we can do Condition-Based Maintenance and Preventive Maintenance in addition to other actions such as No Scheduled Maintenance or equipment redesigns. With those options available to us, how do we choose what to do and when to do them? This is a great strength of Reliability Centered Maintenance (RCM). RCM helps us to identify the right maintenance to do and how often to do the maintenance tasks. For example, should a Scheduled Replacement task or a Condition Based Maintenance be implemented? Join me as I share how RCM can help us develop the right Proactive Maintenance so we can achieve the Reliability we need.

[Read more…]

Filed Under: Articles, Everyday RCM, on Maintenance Reliability

by Bryan Christiansen Leave a Comment

4 Ways Of Cutting Maintenance Costs That Won’t Impact Asset Reliability

4 Ways Of Cutting Maintenance Costs That Won’t Impact Asset Reliability

Physical assets require continuous maintenance throughout their useful lives. That makes allocating and tracking maintenance expenses a necessity for companies. Maintenance cost is any expense that facilities incur while keeping assets in good working conditions. Typical maintenance costs include:

  • Amount spent for procuring spare parts or replacement components.
  • Cost of purchasing or leasing maintenance tools.
  • The amount for procuring and maintaining digital maintenance tools.
  • Wages for maintenance staff.
  • Costs associated with inventory management.

[Read more…]

Filed Under: Articles, CMMS and Reliability, on Maintenance Reliability Tagged With: Maintenance Cost, reliability

by James Reyes-Picknell Leave a Comment

Insurance: Are you Really Covered?

Insurance: Are you Really Covered?

Another conspiracy theory debunked. Your business has various insurance coverages including business continuity. You pay quite a hefty premium for that coverage so you believe you are covered. But are you really?

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Mike Sondalini Leave a Comment

How to Calculate Replacement Asset Value for Assets and Equipment Purchased in Foreign Currency

How to Calculate Replacement Asset Value for Assets and Equipment Purchased in Foreign Currency

When calculating the replacement asset value fo items brought overseas, factor the effect of the difference in exchange rate into the calculation.

Ahmed asks:

How can we calculate replacement asset value (RAV) of a plant? We have 100’s of equipment in our three plants and we cannot contact 100’s of Vendors to tell us today’s equipment value. We have only the Capitalization Cost or installed historic value of assets.

The oldest plant was installed 6 yrs back (Aug 2015) for a total plant or asset value in our accounting record of 10 MMPKR. When the plant was installed 1 USD = 100 PKR and now after 6 yrs the exchange rate is 1 USD = 172 PKR. We took the capitalization cost of 10 MMPKR and calculated replacement asset value at today’s worth as 10 * 172/100 MMPKR.

[Read more…]

Filed Under: Articles, Life Cycle Asset Management, on Maintenance Reliability

by Karl Burnett Leave a Comment

The Hills Are Alive With The Sound of Maintenance: The Whitehead Torpedo

The Hills Are Alive With The Sound of Maintenance:  The Whitehead Torpedo

British engineer Robert Whitehead began his career producing textile weaving machinery in France. In 1856 he moved to the Adriatic coast to manufacture marine steam engines. He met Giovanni Luppis, an Austro-Hungarian navy officer, who had been developing a self-propelled coastal defense weapon that could be floated into an enemy fleet. Together, they failed to develop a practical weapon. Whitehead remained fixed on the idea of a submerged, self-propelled weapon. Working on his own for two years, Whitehead developed the modern torpedo. He sold his first units to the Austro-Hugarian Navy in 1867.

[Read more…]

Filed Under: Articles, History of Maintenance Management, on Maintenance Reliability

by Mike Sondalini Leave a Comment

Process Instruments For Difficult And Corrosive Environments

Process Instruments For Difficult And Corrosive Environments

There is always a degree of uncertainty in selecting instrumentation for difficult or corrosive environments. Material selection for chemical compatibility involves a strained decision between cost and equipment reliability and longevity. The other major uncertainty is whether the instrument is appropriate for the application – will it repeatedly give truly representative readings all it’s operating life? This article presents a list of instrumentation successfully used in a range of difficult and chemically demanding environments.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, Plant Maintenance

by James Reyes-Picknell Leave a Comment

Surfside – Inspecting to failure!

Surfside – Inspecting to failure!

Like Surfside, are you “inspecting to failure”?

In June 2021, we learned about the partial collapse of a condominium in Surfside Florida, with devastating results – only a few survivors, and many fatalities.  The building had actually been inspected in 2018 by a qualified engineer, and parts of it were deemed to be “structurally unsound”. In plain English, that means the building’s structure was no longer in good condition and possibly dangerous. It was unsafe to use. The report was submitted to a local authority who raised no red flags, and the building owners chose to do nothing about it. Roughly 3 years later – disaster. It’s a sad example of “inspecting to failure”.

[Read more…]

Filed Under: Articles, Conscious Asset, on Maintenance Reliability

by Ramesh Gulati Leave a Comment

Certification and Competencies

Certification and Competencies

Competency is defined as the capability to apply or use the set of related knowledge, skills, and abilities required to successfully perform a task or work safely and consistently to a required standard. Simply stated, Competency is a critical skill set needed to do a job successfully. On the other hand, Certifications are designated credentials earned by an individual or organization to verify their legitimacy and competence to perform a job or produce something in a stated environment.

[Read more…]

Filed Under: Articles, on Maintenance Reliability, ReliabilityXperience

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