Whenever I’m at an airport, I always get nostalgic because RCM principles were first conceived in the commercial airline industry. It’s an exciting story. Join me as I recount the details! [Read more…]
on Maintenance Reliability
A listing in reverse chronological order of these article series:
- Usman Mustafa Syed — Aasan Asset Management series
- Arun Gowtham — AI & Predictive Maintenance series
- Miguel Pengel — Asset Management in the Mining Industry series
- Bryan Christiansen — CMMS and Reliability series
- James Reyes-Picknell — Conscious Asset series
- Alex Williams — EAM & CMMS series
- Nancy Regan — Everday RCM series
- Karl Burnett — History of Maintenance Management series
- Mike Sondalini — Life Cycle Asset Management series
- James Kovacevic — Maintenance and Reliability series
- Mike Sondalini — Maintenance Management series
- Mike Sondalini — Plant Maintenance series
- Andrew Kelleher — Process Plant Reliability Engineering series
- George Williams and Joe Anderson — The ReliabilityXperience series
- Doug Plucknette — RCM Blitz series
- Robert Kalwarowsky — Rob's Reliability Project series
- Gina Tabasso — The Intelligent Transformer Blog series
- Tor Idhammar — The People Side of Maintenance series
- André-Michel Ferrari — The Reliability Mindset series
Paul Crocker Interview
Interview of Paul Crocker from 04 May 2019. We discuss Paul’s involvement with KC SMRP chapter, his work in reliability, his journey, and his continued improvement in public speaking. [Read more…]
Using CMMS to Minimize Production Losses and Maintenance Costs
In many manufacturing plants, managing equipment breakdowns and can seem like an overwhelming task. Machine failures occur without warning, production lines go down, managers and supervisors point fingers, and maintenance personnel continually chase parts and problems.
It’s often the case that these plants do not use a CMMS to gather data, plan preventative maintenance, or schedule repairs. This lack of planning contributes to a reactive maintenance environment where personnel is constantly trying to ‘keep up’ with production line problems.
Backlog Crew Weeks
How to calculate crew weeks of backlog to aid in determining if you have adequate staffing of maintenance technicians. [Read more…]
…“protected” on my journey
…“protected” on my journey to my favorite place on the planet…Las Vegas, Nevada!
Join me and my seat-mates, Kyle and Wesley, on Southwest Airlines as we explore one of the most important tools that Reliability Centered Maintenance has to offer! [Read more…]
“Springing” into action with RCM…
In this video we touch on all 7 steps of the RCM process as we introduce one of the most important aspects of the application of RCM…asking the people who really know! [Read more…]
Root Cause Analysis Basics
A fun discussion on root cause analysis and associated tools. Join us in our discussion. If you like the video, please hit the like button, subscribe and hit the notification bell. [Read more…]
Taking Reliability Block Diagrams to the Next Level
Using RBDs to model different systems and circumstances
In the previous post, the basics of a Reliability Block Diagram were covered using simple Series or Parallel paths. In real life, most systems or processes are not that simple and require a different level or type of models, often used in combination with other types.
So in our continued exploration of RBDs, let’s explore a few different models that may be used. [Read more…]
Asset Hierarchy
In this video we walk through what an asset hierarchy is as well as the parent/child relationship often built as part of the asset hierarchy. [Read more…]
The key to Reliable Equipment is the same as the secret to a happy marriage!
Watch as I explain what it is. (Hint…it’s simple, but it’s not always easy!) [Read more…]
Understanding Reliability Block Diagrams
How To Evaluate The Reliability Of A System Or Process
60% of failures and safety issues can be prevented by ensuring there is a robust equipment design and that Maintenance & Reliability is taken into account during the design phase. Equipment should be designed with the following in mind:
- Designed for Fault Tolerance
- Designed to Fail Safely
- Designed with early warning of the failure to the user
- Designed with a built-in diagnostic system to identify fault location
- Designed to eliminate all or critical failure modes cost effectively, if possible.
Success Traits Part 2
We discuss what traits make successful reliability journeys happen. This is part 2 of 2. (part 1 is here) [Read more…]
Do you have to do RCM on ALL equipment?
Who knew that the ocean could teach us something about Reliability Centered Maintenance (RCM). Join me on Daytona Beach and we’ll debunk one of the most common misconceptions about the process. [Read more…]
The Role of Software In Reliability Engineering
Deciding if Software is Right For Your Program
Let’s face it, the field of reliability engineering is diverse and full of statistics, models and detailed analysis. The detailed calculations, the building of models and analysis, have been performed with great success in the past and currently. The models built through manual calculation have been successful and demonstrated the importance of reliability engineering.
RCM celebrates a VERY special birthday…but the gift is OURS!
On December 29, 2018, RCM celebrated its 40th birthday. This process offers us two very important gifts. And they are just as important (if not more relevant!) today as they were in 1978. [Read more…]
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