Value Stream Mapping is a business process improvement tool. It derives from the Toyota Production System where it was used to identify the seven wastes in a production process. It is now used across all business processes because the principle of finding and removing waste applies throughout every business.
[Read more…]on Maintenance Reliability
A listing in reverse chronological order of these article series:
- Usman Mustafa Syed — Aasan Asset Management series
- Arun Gowtham — AI & Predictive Maintenance series
- Miguel Pengel — Asset Management in the Mining Industry series
- Bryan Christiansen — CMMS and Reliability series
- James Reyes-Picknell — Conscious Asset series
- Alex Williams — EAM & CMMS series
- Nancy Regan — Everday RCM series
- Karl Burnett — History of Maintenance Management series
- Mike Sondalini — Life Cycle Asset Management series
- James Kovacevic — Maintenance and Reliability series
- Mike Sondalini — Maintenance Management series
- Mike Sondalini — Plant Maintenance series
- Andrew Kelleher — Process Plant Reliability Engineering series
- George Williams and Joe Anderson — The ReliabilityXperience series
- Doug Plucknette — RCM Blitz series
- Robert Kalwarowsky — Rob's Reliability Project series
- Gina Tabasso — The Intelligent Transformer Blog series
- Tor Idhammar — The People Side of Maintenance series
- André-Michel Ferrari — The Reliability Mindset series
Technological Inheritance Effect on Failure Rate, Defect Elimination and Reliability Effects
Technological inheritance, defect inheritance, and quality inheritance transfer to the future. To create a better future for your organization you first must create a better past so it can later inherit the preordained successes you designed and imbedded into your company.
[Read more…]Are your Asset Management efforts worth your TIME?
What does asset management have to do with TIME? Everything.
My mentor, John Moubray, taught me that our most valuable resource is TIME. Time is WAY more valuable than money.
How you spend your TIME determines IF and HOW your asset management efforts will pay off. In other words, will your efforts help you achieve the kind of equipment Reliability you’re looking for?
[Read more…]Cheap Way To High Pumping Circuit Availability
Using Reliability Principles for a Cheap Way To High Pumping Circuit Availability. High plant availability is achieved by having redundant equipment that can be brought on-line as soon as the operating unit has failed. Redundancy is expensive as there are two items to buy, two to install and two to maintain at full operating capacity. There is an alternate option for maintaining high pumping circuit availability by designing quick methods to bring mobile equipment into the circuit when pumps are down. This article explains how to set-up piping for a mobile pump to maintain operation when the normal duty pump is out of use.
[Read more…]Getting High Equipment Reliability
These are the slides from Mike’s conference presentation at the SIRFRt CM & Lube Forum 2008 Conference.
[Read more…]Maintenance Infographic
Maintenance, failures, design for reliability, use of RCM and predictive technologies explained in infographic. Leave some feedback so we can make it better.
[Read more…]How I applied all seven steps of Reliability Centered Maintenance
How I applied all seven steps of Reliability Centered Maintenance (RCM) on my drive home from the Reliable Plant Conference
I just can’t seem to get away from Reliability Centered Maintenance (RCM).
(And that’s okay with me. After all, my (technical) heart and soul belong to RCM!)
I was driving home from Indianapolis, Indiana after speaking at the Reliable PlantConference ~ 399 miles.
[Read more…]Old Preventive Maintenance (PM) Out, New Preventive Maintenance (PvM) In
PREVENTIVE MAINTENANCE STRATEGY IN A PLANT WELLNESS WAY EAM SYSTEM-OF-RELIABILITY
IN A PWW EAM SYSTEM-OF-RELIABILITY, PREVENTIVE MAINTENANCE STRATEGY IS TO REPLACE PARTS WHEN EXCESSIVE STRESS BUILD-UPS IN THEIR MICRO-STRUCTURE
[Read more…]Day 2 Maintenance Planning Slides with Complete Explanations
Welcome to Day 2 of the Maintenance Planning and Scheduling for World Class Reliability and Maintenance Performance 3-Day Training Course. I hope that you enjoyed Day 1 and found the maintenance and reliability concepts it contained useful.
[Read more…]Gain Control Over Your Equipment Using Reliability Centered Maintenance (RCM)
I know. I’m a lady. But it’s not my expression. That’s what my mentor, John Moubray, called it.
And he didn’t apologize for it when he used exactly that term during a one-on-one mentoring session with me.
And to this day, it’s one of the most valuable (and profitable) lessons he ever taught me.
In fact, it helped me win $1,428 in a poker tournament.
[Read more…]When You Should (And Shouldn’t) Use Redundant Equipment To Improve System Reliability
Production processes come to a grinding halt when equipment breaks down. This results in production delays, costs incurred to fix the machine, and opportunity costs. The production process cannot proceed until the maintenance activity on the faulty machine is complete — unless you have provisioned equipment redundancy. [Read more…]
Use An Isocorrosion Diagram To Recognize High Corrosion Situations
Use an Isocorrosion Diagrams To Recognise High Corrosion Situations And Design Process Equipment Accordingly. A true story of how a high nickel alloy (Alloy 28) reactor was holed in 8 weeks by sulphuric (sulfuric) acid running down the inside wall. When the situation was reviewed in detail using an iso-corrosion diagram for the alloy in sulphuric acid it was obvious that such a problem would occur. The iso-corrosion curves clearly showed the huge corrosion rates that would happen at local contact points within the reactor. A clear and detailed understanding of how to use iso-corrosion curves would have highlighted the problem at the design stage.
[Read more…]Explaining Maintenance Infographic
Maintenance, failures, design for reliability, use of RCM and predictive technologies explained in infographic. Leave some feedback so we can make it better.
[Read more…]Water Works and Railroad Employee Manuals
In 1873, the superintendent of the Montreal Water Works signed out a manual for his organization:
“Rules and regulations for the employés [sic] in the department of the Montreal Water Works”
[Read more…]Annex SL Structure for ISO 55001 Asset Management Documentation in a EAM System Manual
WHEN YOU BUILD AN ASSET MANAGEMENT SYSTEM FOR ISO 55001 CERTIFICATION THE ISO 55001 EAM SYSTEM MANUAL NEEDS TO COMPLY WITH THE ANNEX SL DOCUMENT STRUCTURE.
Here’s a practical way to create an ISO 55001 EAM system manual that covers all bases for both ISO 55001 certification and Annex SL requirements. Annex SL stipulates ten sections that every management system built to an ISO management system standard must contain. But matching legacy enterprise asset management 9EAM) system documents to Annex SL sections can be tricky.
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