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Home » Podcast Episodes

by Greg Christensen Leave a Comment

CR117: Wearing Many Hats and Optimizing Maintenance with CMMS, Collaboration, and Data Driven Strategies

CR117: Wearing Many Hats and Optimizing Maintenance with CMMS, Collaboration, and Data Driven Strategies

Wearing Many Hats and Optimizing Maintenance with CMMS, Collaboration, and Data Driven Strategies

Summary: In this episode of CMMSradio, Jennifer Dodd Fuller, Senior Manager of Industrial Energy Solutions at Ndustrial, shares insights into her career journey and experiences in industrial maintenance and reliability engineering. Starting with a background in HVAC, Jennifer transitioned into reliability engineering at Owens Corning, where she learned the value of collaboration, process improvement, and proactive maintenance. She discusses the role of CMMS in improving maintenance practices, advocating for intuitive systems that are user-friendly for technicians and highlighting the importance of data-driven strategies to demonstrate success. Jennifer also addresses the challenges of balancing reactive and proactive maintenance and the need for leadership support in using CMMS data to enhance team performance.

Takeaways:

  • Collaboration and process improvement are key to successful reliability engineering.
  • CMMS should be intuitive and practical for technicians to maximize its effectiveness.
  • Data from CMMS, such as MTBF and MTTR, can help demonstrate the impact of maintenance strategies.
  • Balancing proactive and reactive maintenance requires careful prioritization and leadership support.

[Read more…]

Filed Under: CMMSradio

by Carl S. Carlson Leave a Comment

SOR 1120 Asking Questions

SOR 1120 Asking Questions

Asking Questions

Abstract

Carl and Fred discuss another of the communication skills: how to use questions in your reliability practice.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Dianna Deeney Leave a Comment

QDD 182: Raise Your Confidence by Strategically Stacking Evidence

QDD 182: Raise Your Confidence by Strategically Stacking Evidence

Raise Your Confidence by Strategically Stacking Evidence

Late-stage design just hit a snag—now comes the moment that separates guesswork from great engineering. We walk through a clear, repeatable method to investigate unexpected failures and make high-impact decisions with confidence. Instead of hunting for a perfect test, we set a confidence target and stack multiple forms of imperfect evidence until we close the gap.

If you’re navigating late-stage product development and want a calm, methodical way to move from 40% to 90% confidence, this framework will help you choose the next best step, allocate limited time and budget, and know when to stop.

Join the Substack for monthly guides, templates, and Q&A where I help you apply these to your specific projects. Visit qualityduringdesign.substack.com.

[Read more…]

Filed Under: Quality during Design

by Greg Christensen Leave a Comment

CR116: A CMMS Journey and Chris Hutson’s Vision for Modernizing Maintenance Management with MaintainX

CR116: A CMMS Journey and Chris Hutson’s Vision for Modernizing Maintenance Management with MaintainX

A CMMS Journey and Chris Hutson’s Vision for Modernizing Maintenance Management with MaintainX

Chris Hutson, Director of Lifecycle and Manufacturing Solutions at MaintainX, joins CMMSradio sharing his journey into the CMMS industry. Initially seeking a cloud-based solution for manufacturing, he joined MaintainX in 2018 after meeting the founders. With a background in manufacturing, Hutson stresses the shift of maintenance from a reactive cost center to a proactive, value-adding function. He advocates for aligning maintenance KPIs with business goals, using cloud-based systems to improve productivity and reduce costs. We get a view into the challenges of changing maintenance perceptions, the role of lean principles, IIoT adoption, AI, and effective CMMS deployment strategies Chris sees. He also highlights the importance of work-life balance, how corporate leadership plays a role, and future developments at MaintainX.

[Read more…]

Filed Under: CMMSradio

by Christopher Jackson Leave a Comment

SOR 1119 EV Charging Stations

SOR 1119 EV Charging Stations

EV Charging Stations

Abstract

Chris and Fred discuss electric vehicle (EV) charging stations … and what we can learn about how the industry does well (and not well) when it comes to reliability.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance Tagged with: electric vehicle, electric vehicle charging, electric vehicle charging stations, electric vehicles, ev, EV charging, EV charging stations, reliability metrics, reliability specifications

by Greg Christensen Leave a Comment

CR115: A Reliability Journey with Andy Gailey UpTime Consultant Ltd on CMMSradio

CR115: A Reliability Journey with Andy Gailey UpTime Consultant Ltd on CMMSradio

A Reliability Journey with Andy Gailey UpTime Consultant Ltd on CMMSradio

This episode provides valuable insights into optimizing maintenance practices through communication, training, and selecting the right tools for the job.

In this episode, Andy Gailey, a mechanical production engineer and owner of Uptime Consultant Ltd, discusses his work in improving businesses reliability and maintenance practices plus several aspects of his approach to consulting, like Communication, CMMS (Computerized Maintenance Management Systems), and human factors work together in driving operational success.

Key Topics Discussed:

  • The Importance of Communication
  • Comparing the Right CMMS Platforms
  • Training and Mentorship
  • Challenges with CMMS Adoption
  • Fun Question Segment

[Read more…]

Filed Under: CMMSradio

by Christopher Jackson Leave a Comment

SOR 1118 Redundancy and Culture

SOR 1118 Redundancy and Culture

Redundancy and Culture

Abstract

Chris and Fred discuss the role redundancy plays in an organization’s culture … especially one that needs to maintain redundant systems and plants.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance Tagged with: culture, Redundancy

by Greg Christensen Leave a Comment

CR114: Analytics, Data Monitoring, Maintenance, and Beyond with Bryan Sapot of Mingo Smart Factory

CR114: Analytics, Data Monitoring, Maintenance, and Beyond with Bryan Sapot of Mingo Smart Factory

Analytics, Data Monitoring, Maintenance, and Beyond with Bryan Sapot of Mingo Smart Factory

In this episode of CMMSradio, Bryan Sapot of Mingo Smart Factory discusses the importance of production monitoring systems in manufacturing. Mingo offers a comprehensive solution that includes sensors, data collection, and analytics, providing real-time visibility into factory productivity, reducing downtime, unlocking capacity, and improving Overall Equipment Effectiveness (OEE).

Bryan talks about his journey into the industry and the creation of Mingo Smart Factory, which is CMMS (Computerized Maintenance Management System) agnostic, meaning it can integrate with any CMMS. He explains the value of using Mingo alongside a CMMS to enhance operational efficiency. The conversation also covers automated monitoring, predictive maintenance, and the common misconceptions surrounding OEE, which is often misunderstood or criticized. Bryan explores how Mingo’s solution drives real value in these areas by improving real-time insights and maintenance practices.

  • How Mingo Smart Factory’s solution enhances production monitoring
  • Mingo is CMMS-agnostic and integrates with any CMMS
  • Automated monitoring and predictive maintenance
  • Common misconceptions surrounding OEE (Overall Equipment Effectiveness)

[Read more…]

Filed Under: CMMSradio

by Ansumi de Bruin Leave a Comment

RH006: Peter Durrant / Bridging the Generational Gap: Transmitting Knowledge in a Changing Industry

RH006: Peter Durrant / Bridging the Generational Gap: Transmitting Knowledge in a Changing Industry

Peter Durrant / Bridging the Generational Gap: Transmitting Knowledge in a Changing Industry

In this episode of the Reliability Hero podcast, host Andrew Daddo speaks with Peter Durant, an adjunct principal education and change management with Covaris, a maintenance practitioner thriving in the Australian industry.

The podcast features an insightful conversation on the importance of timing when it comes to generating new ideas, how to identify opportunities for improvement, and how to focus on what matters to give a return on investment. Peter shares his exceptional career journey, from starting as an apprentice in the Navy to becoming an electrical engineer and a consultant.

The conversation is an interesting mix of personal anecdotes and professional insights that is sure to captivate listeners.

[Read more…]

Filed Under: Reliability Hero

by Greg Christensen Leave a Comment

CR113: AI, CMMS, and the Ozzy Paradox Navigating Technology, People, and Processes for Long Term Success

CR113: AI, CMMS, and the Ozzy Paradox Navigating Technology, People, and Processes for Long Term Success

AI, CMMS, and the Ozzy Paradox Navigating Technology, People, and Processes for Long Term Success

In this episode of CMMSradio, George Williams of ReliabilityX returns to discuss AI, CMMS, the new Maintenance and Reliability Best Practices Framework and even has a reference the the Price of Darkness Himself – Ozzy Osbourne! Tune in for another real dose of maintenance insight from a real deal pro!!

[Read more…]

Filed Under: CMMSradio

by Christopher Jackson Leave a Comment

Parts Count Reliability Prediction

Parts Count Reliability Prediction

Parts Count Reliability Prediction (is awful)

podcast episode with speaker Chris Jackson

Isn’t reliability prediction a very important part of what reliability engineers should do? Shouldn’t we want to (for example) predict the improvement in warranty reliability a design change will make? Well … yes! But then there is ‘parts count reliability prediction.’ As is the case for lots of reliability engineering terms, there are phrases that are used to describe very specific types of concepts. And ‘parts count reliability prediction’ is awful. And in this webinar, we will explain why … using dogs! If this intrigues you … see you there!
[Read more…]

Filed Under: Accendo Reliability Webinar Series

by Mike Konrad Leave a Comment

RM 179: Building Reliability from the Inside Out: Indium’s CEO’s on Innovation & Reliability with Ross Berntson

RM 179: Building Reliability from the Inside Out: Indium’s CEO’s on Innovation & Reliability with Ross Berntson

Building Reliability from the Inside Out: Indium’s CEO’s on Innovation & Reliability with Ross Berntson

This is the third of four episodes on the subject of soldering materials.

Today, we’re continuing our deep dive into the world of soldering materials, from advanced alloys and flux chemistries to global manufacturing strategy and materials innovation, with one of the industry’s most respected leaders.

Joining me is Ross Berntson, President and CEO of Indium Corporation. Ross has been with Indium Corporation for nearly 30 years, starting as a product specialist and rising through the ranks with leadership roles in product management, technical support, and international operations. He even spent time leading Indium’s Asia Holdings while based in Singapore, strengthening the company’s presence across Southeast Asia.

In his current role as CEO, Ross sets the strategic direction for a global materials powerhouse, one that’s known not only for its high-performance soldering products but for its commitment to innovation, collaboration, and engineering support through the company’s “One Engineer to Another” philosophy.

Ross holds degrees in chemistry, teaching, and an MBA from Cornell University, where he earned several prestigious academic awards. He’s also deeply engaged in both the electronics industry and his community, serving on multiple boards and leading with a strong emphasis on culture, opportunity, and respect, the core of what Indium calls “The Indium Way.”

In this episode, we’ll discuss how soldering materials are evolving to meet the demands of modern electronics, from miniaturization and harsh environments to UHDI and advanced packaging.
We’ll also talk about Indium’s unique positioning in the industry, the challenges of global supply chains, and what the future of soldering looks like from the vantage point of a company that’s helped shape it.

Indium Corporation:
https://www.indium.com

The book Ross recommended:
Range: Why Generalists Triumph in a Specialized World Paperback
By David Epstein
https://tinyurl.com/3tjvj34n

[Read more…]

Filed Under: Reliability Matters

by Kirk Gray Leave a Comment

SOR 1117 Supplier Trust Issues

SOR 1117 Supplier Trust Issues

Supplier Trust Issues

Abstract

Kirk and Fred discuss supplier trust issues ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Greg Christensen Leave a Comment

CR112: AI is NOT new plus CMMS, Product Leadership, and More with Nigel Hughes of Brightly

CR112: AI is NOT new plus CMMS, Product Leadership, and More with Nigel Hughes of Brightly

AI is NOT new plus CMMS, Product Leadership, and More with Nigel Hughes of Brightly

In this episode of CMMSradio, Greg Christensen sits down with Nigel Hughes, SVP and Head of Product at Brightly, to discuss AI, CMMS, and product leadership. Nigel explains that while AI’s core concepts aren’t new, its large-scale application is. He emphasizes the importance of understanding client needs in product management, using visuals to communicate effectively, and iterating quickly based on user feedback. The conversation also touches on the challenges of balancing work and life in today’s fast-paced tech world.

Thank you, Nigel Hughes for this brilliant discussion!!

[Read more…]

Filed Under: CMMSradio

by Dianna Deeney Leave a Comment

QDD 181: Stop Risk Theater, Start Real Decisions

QDD 181: Stop Risk Theater, Start Real Decisions

Stop Risk Theater, Start Real Decisions

We break down why risk analyses often become risk theater and replace them with a simple, practical impact vs likelihood matrix that guides action. From quick wins to high-stakes unknowns, we show how to calibrate effort, buy the right learning, and move with confidence.

Three key takeaways

  •  Avoid “Risk Theater” by Using Tools for Decision-Making: Risk analysis tools like FMEAs should be used to make genuine design decisions and drive changes, not just to check a box for project completion. Simply going through the motions without acting on the information is unproductive “risk theater.”
  •  Use the Impact vs. Likelihood Matrix to Guide Next Steps: The two-by-two matrix maps the Impact (if you’re wrong) against your Likelihood/Confidence (in your current decision). The resulting quadrant dictates the best course of action, ranging from delegating “Easy Wins” to prioritizing data-gathering for “Critical Unknowns.”
  • Prioritize Investigation for High-Risk Scenarios: Decisions that have a High Impact and Low Confidence (Critical Unknowns) should not proceed until you have dedicated time and resources to investigate, test, and gather data. This step is necessary to increase your confidence and reduce the technical risk before proceeding with expensive or time-consuming implementation.

Join Substack

Subscribe to get the template and how-to, plus join us on this 3-month series.

 

[Read more…]

Filed Under: Quality during Design

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