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Home » Podcast Episodes » Page 49

by Dianna Deeney Leave a Comment

QDD 095 After the ‘Storm: Pareto Voting and Screening Methods

QDD 095 After the ‘Storm: Pareto Voting and Screening Methods

After the ‘Storm: Pareto Voting and Screening Methods

We’re in our 4th episode into our series about generating ideas with our team toward action. The first two episodes were all about idea generation. The 3rd was about grouping and exploring ideas.

We’re still considering that we’re just after brainstorming, at the point where we have many ideas and no next steps.

Let’s instead screen our ideas so we can move toward action. We explore these Quality Tools and how to use them after a brainstorming or other idea-generating team activity:

  • 2×2 chart
  • Systematic list reduction
  • Multivoting or Pareto Voting

[Read more…]

Filed Under: Quality during Design

by Mike Konrad Leave a Comment

RM 113: A Conversation about Counterfeit Component Detection with Dr. Eyal Weiss

RM 113: A Conversation about Counterfeit Component Detection with Dr. Eyal Weiss

A Conversation about Counterfeit Component Detection with Dr. Eyal Weiss

We are all aware of the “oldest profession in the world”. Perhaps the second oldest profession is counterfeiting. Whenever a product is introduced, a counterfeit version soon follows. While the electronics industry has experienced counterfeit components from its inception, recent events such as the pandemic and supply chain shortages have fueled the counterfeit industry.

Statistics by the Semiconductor Industry Association (SIA) reveal that the counterfeiting of electronic parts in the US alone, cost the chip industry more than $7.5 billion in revenue annually. According to new data from the ERAI, a global information board for counterfeiting, reports of counterfeit electronic products are growing. Although it is difficult to put an exact figure on just how many counterfeit products are in circulation, estimates suggest that consumer and industrial businesses lose approximately $250 billion each year due to counterfeit parts.

To talk more about counterfeit components and detection technologies, I invited Dr. Eyal Weiss, Founder and CTO of Cybord to be my guest. Dr. Weiss received his Ph.D. in Electronic and Computer Engineering from BGU (Ben-Gurion University) in Israel
As well as a Masters in Plasma Physics and bachelors cum laude in Mechanical Engineering from the Technion–Israel Institute of Technology.

He worked as a researcher on pulsed plasma at Soreq Research Center (SNRC). He then worked as a technology department manager in the high-tech fiber-optics industry. He was the technology manager at Lynx Photonics and then at Explay, developing state-of-the-art Silicon and optical chips production, packaging, and assembly production lines. He developed a new fiber-pigtailing and packaging technology and built full-scale production lines utilizing this new technology.

He returned to Soreq SNRC and for 15 years served as manager and leading scientist of the R&D Systems Department. He built mass-production lines and assembly lines for new sensors technology and developed their test equipment. He has twice received the prestigious Israel Defense Prize.

In 2018, he founded and became CTO of Cybord, developing electronic component qualification and authentication technologies. He is a member of the Israel Innovation Authority, Euramet, SAE, and IPC committees. He specializes in multidisciplinary technology development and has received significant awards and accolades in the fields of machine learning, plasma physics, optical assemblies, laser technology, and electromagnetics.

Dr. Weiss is an expert in technology development and manufacturing technology and has published over 20 peer-review articles, 4 patents, and a book, and, I’m happy to say, he’s my guest on this episode of the Reliability Matters podcast.

 

[Read more…]

Filed Under: Reliability Matters

by Carl S. Carlson Leave a Comment

SOR 833 FMEA Occurrence Question

SOR 833 FMEA Occurrence Question

FMEA Occurrence Question

Abstract

Carl and Fred discussing a question received by an Inside FMEA reader on the subject of FMEA occurrence rating.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Mike Konrad Leave a Comment

RM Special Episode: A Conversation about Business Challenges with STI Electronics’ President David Raby

RM Special Episode: A Conversation about Business Challenges with STI Electronics’ President David Raby

A Conversation about Business Challenges with STI Electronics’ President David Raby

David Raby is President of Madison Alabama-based STI Electronics, a contract manufacturer for the EMS industry. David worked at the family business since he was a child and eventually took over the family business when his father (and company founder) Jim Raby retired.

The electronics industry moves at the speed of light and any business within the EMS industry must learn to stay ahead of technology and trends. David shares some of his experiences in taking over the family business and some of the challenges his business (and many other businesses) face on a near daily basis.

David Raby’s Contact Information:
draby@stiusa.com

Home

 

[Read more…]

Filed Under: Reliability Matters

by Christopher Jackson Leave a Comment

SOR 832 What is Your Approach

SOR 832 What is Your Approach

What is Your Approach

Abstract

Chris and Fred discuss your approach for estimating the reliability of a new product, with new technology, manufactured in a new facility? … wow!
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Michael Pfeifer, Ph.D., P.E. Leave a Comment

MC 004 What is Metals Engineering?

MC 004 What is Metals Engineering?

What is Metals Engineering?

Metals engineering is the application of metallurgy (the science of metals) to design and manufacturing decisions and problems involving metals. In this episode I explain the fundamental principles of metallurgy and how they are applied to engineer metals for component design and solving component failures and production quality problems.

[Read more…]

Filed Under: Metal Conversations

by Akshay Athalye Leave a Comment

RiM 18: Safety & Systems Engineering

RiM 18: Safety & Systems Engineering

Safety & Systems Engineering

In this episode, I speak with Fahad Izhar about Reliability and its relation to Safety. We discuss the delicate balance of maintaining high-Reliability and ensuring the safety of the end user. Exploring this relation got us talking about how System Requirements impact how this balance can be achieved. We ended the episode briefly talking about what the future Reliability Engineer will be expected to do which we will explore in detail in another episode. If you have any questions you can contact Fahad through LinkedIn.

[Read more…]

Filed Under: Reliability it Matters

by Dianna Deeney Leave a Comment

QDD 094 After the ‘Storm: Group and Explore Ideas

QDD 094 After the ‘Storm: Group and Explore Ideas

After the ‘Storm: Group and Explore Ideas

 

We’re in our 3rd episode into our series about generating ideas with our team toward action. The previous two episodes were all about idea generation.

We’re now at the point where we have many ideas and no next steps.

Let’s group and explore our ideas so we can move toward action. We explore these Quality Tools and how to use them after a brainstorming or other idea-generating team activity:

  • Affinity Diagram team sorting method
  • Fishbone
  • Tree Diagrams

[Read more…]

Filed Under: Quality during Design

by Christopher Jackson 2 Comments

SOR 831 Setting up an ORT

SOR 831 Setting up an ORT

Setting up an ORT

Abstract

Chris and Fred discuss what it means to establish an Ongoing Reliability Test (ORT) … or is it an accelerated test? … or the MTTF?
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Dianna Deeney Leave a Comment

SOR 830 Dealing With Product Characteristics

SOR 830 Dealing With Product Characteristics

Dealing With Product Characteristics

Abstract

Dianna and Fred discussing engineering projects and dealing with product characteristics and requirements.
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Dianna Deeney Leave a Comment

QDD 093 Product Design with Brainstorming, with Emily Haidemenos (A Chat with Cross Functional Experts)

QDD 093 Product Design with Brainstorming, with Emily Haidemenos (A Chat with Cross Functional Experts)

Product Design with Brainstorming, with Emily Haidemenos (A Chat with Cross Functional Experts)

Dianna Deeney interviews Emily Haidemenos about product design with brainstorming. She hosted a workshop at a conference about this topic, titled “Brainstorming: The Solution to Structured Problem Solving”.

This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team for new product development. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.

About Emily

Emily has a master’s degree in Design and Manufacturing Engineering from the University of Massachusetts Lowell.  After initially working as a Design Engineer, Emily left and moved into a New Product Development Quality Engineering position.  In this role, she worked with multiple cross-functional engineering teams to ensure the effectiveness of quality systems while earning her Six Sigma Black Belt certification.  Now as a Chief Engineer for next generation high voltage automotive products, she aims to grow and develop a team of technically competent individuals who realize their maximum potential.

Emily and Dianna talk about:

  • some of the common pitfalls of brainstorming from a perspective of taking defensive action against those pitfalls.
  • the basic steps of brainstorming, but then circle back to the planning phase. There’s a lot we can do in the planning phases, and Emily shares specifics about planning for brainstorming so we can get the most out of it. Including setting up those defenses.
  • best practices for leading a brainstorming session. Emily shares the successes she’s had with it, and what her team thinks about it.

Listen to be inspired to either take on brainstorming or change-up how you’re doing your sessions!

[Read more…]

Filed Under: Quality during Design

by Christopher Jackson Leave a Comment

What is Accelerated Life Testing or ALT?

What is Accelerated Life Testing or ALT?

What is Accelerated Life Testing or ALT?

podcast episode with speaker Chris Jackson

Sounds simple … right? We simply test faster! Great! But what does this get us? Many organizations are faced with a dilemma when it comes to testing to MEASURE reliability. If we test an amazing new product in ‘at use’ conditions, it might take many years before it will fail. This is time we simply don’t have when it comes to product development. So, how do we test faster? One of the more obvious answers is to increase the stress. Turn the temperature up. Increase the vibration. Use more voltage. But how do we get this right? How can we know that (for example) one week of accelerated testing is equivalent to 10 years of actual use? This webinar will help introduce you to the idea of Accelerated Life Testing, or ALT, to help you and your organization make reliability testing a reality.
[Read more…]

Filed Under: Accendo Reliability Webinar Series, The Reliability FM network

by Mike Konrad Leave a Comment

RM 112: A Conversation about ESD Mitigation with ESD Expert Christopher Almeras

RM 112: A Conversation about ESD Mitigation with ESD Expert Christopher Almeras

A Conversation about ESD Mitigation with ESD Expert Christopher Almeras

Electricity is the life blood for all circuit assemblies. It can also afflict significant damage via electrostatic discharge. My guest, Christopher Almeras of Raytheon reviews the various ESD mitigation strategies as well as some ESD horror stories!

Christopher Almeras began his career in process engineering for a small electronics manufacturer in the late 1990s. There he became responsible for the sites ESD compliance verification. His next career move took him to a high-volume manufacturer where he added ESD Coordinator to his process duties. He eventually made the jump into the Military/Aerospace side of electronics manufacturing (with Raytheon) in 2010 where he has remained working in process, capital installations, continuous improvement, and ESD.

In 2009, Christopher completed his ESD Certified Program Manager from the ESDA. He serves as a member on several ESD Association standards committees including S20.20, TR53, Process Assessment, High Reliability, Electrostatic Attraction among others. In 2022 he took over the working group chair for Soldering/Desoldering Hand Tools.

Christopher was elected to the ESD Association Board of Directors and continues to be active with the ESD Symposium each year. In 2018 he presented his technical paper “An ESD Case Study of Defect Analysis in High Speed Electronics Manufacturing” at the symposium.

Christopher earned a BS in Mechanical Engineering from Purdue University and an MS in Industrial Engineering from Oklahoma State University. He is an
ESD Certified Program Manager (ESDA).

Christopher may be contacted here:
lonestaresd@outlook.com
https://www.lonestaresd.com

During this episode, I referenced the following:
Reliability Matters Episode 104: A Conversation about ESD Flooring with Thomas Ricciardelli
https://youtu.be/peyNVuE7Ink

4 Easy Ways to BLOW UP Your Test Gear
Daniel Bogdanoff – Keysight
https://www.youtube.com/watch?v=dDvue5whx0s

[Read more…]

Filed Under: Reliability Matters

by Dianna Deeney Leave a Comment

SOR 829 New Ways to Break Things

SOR 829 New Ways to Break Things

New Ways to Break Things

Abstract

Dianna and Fred discussing new innovations from a reliability point-of-view: how is this new stuff going to break? What are going to be the new ways to break things?
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

by Christopher Jackson Leave a Comment

SOR 828 New School Leadership

SOR 828 New School Leadership

New School Leadership

Abstract

Chris and Fred discuss the changing ideas of leadership … and how people lament newer generations and their approaches to (and expectations of) leadership. There are challenges … so what does this mean?
ᐅ Play Episode

Filed Under: Speaking Of Reliability: Friends Discussing Reliability Engineering Topics | Warranty | Plant Maintenance

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