Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
  • Reliability.fm
    • Speaking Of Reliability
    • Rooted in Reliability: The Plant Performance Podcast
    • Quality during Design
    • Way of the Quality Warrior
    • Critical Talks
    • Dare to Know
    • Maintenance Disrupted
    • Metal Conversations
    • The Leadership Connection
    • Practical Reliability Podcast
    • Reliability Matters
    • Reliability it Matters
    • Maintenance Mavericks Podcast
    • Women in Maintenance
    • Accendo Reliability Webinar Series
  • Articles
    • CRE Preparation Notes
    • on Leadership & Career
      • Advanced Engineering Culture
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • ReliabilityXperience
      • RCM Blitz®
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • Communicating with FINESSE
      • The RCA
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Testing 1 2 3
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Accendo Authors
    • FMEA Resources
    • Feed Forward Publications
    • Openings
    • Books
    • Webinars
    • Journals
    • Higher Education
    • Podcasts
  • Courses
    • 14 Ways to Acquire Reliability Engineering Knowledge
    • Reliability Analysis Methods online course
    • Measurement System Assessment
    • SPC-Process Capability Course
    • Design of Experiments
    • Foundations of RCM online course
    • Quality during Design Journey
    • Reliability Engineering Statistics
    • Quality Engineering Statistics
    • An Introduction to Reliability Engineering
    • Reliability Engineering for Heavy Industry
    • An Introduction to Quality Engineering
    • Process Capability Analysis course
    • Root Cause Analysis and the 8D Corrective Action Process course
    • Return on Investment online course
    • CRE Preparation Online Course
    • Quondam Courses
  • Webinars
    • Upcoming Live Events
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home

by James Kovacevic Leave a Comment

109 – Top 10 Machinery Installation Issues with John Lambert

Top 10 Machinery Installation Issues with John Lambert

When you are installing a new machinery in a facility of the organization, there are certain issues. These issues are listed from top to the bottom categorized on the basis of seriousness. The top of the list is shaft alignment. It is the most common issue while installing the machinery. It occurs due to lack training or of precision instruments, as well as measurement misconceptions. Most organizations think they have achieved alignment just because an instrument showed so. They don’t take the stress and heating mechanisms into account which causes misalignment between the collinear wings of the shaft.

The second issue is the measurement in the base. The machinery installation should start with the removal of stress. The best place to start doing this is by making sure the base is level and flat. You can’t just use any off the shelf leveling tool for that. You need to stick to the height and level measurements from the surface. The third issue is soft-foot. It occurs when one foot of the machine is not in level with the other one. It can cause distortion in the machine casing. It also affects alignment measurements when you are checking for correctness.

Then comes the pipe strain that causes shaft deflection and case distortion that leads to pump failure. So, you need to avoid putting stress on the pipe. The next one on the list is offline to running. It occurs because of thermal growth in the machine. You can change operating temperature for reducing the initial start-up tork. But there will still be some amount of tork that can lead to this issue. The sixth issue is coupling run-out and machine looseness. It causes vibration in the machine just like misalignment. You can find it out using a dialer indicator. You should look for the run-out in coupling and also check the bearings.

The number seven is moving the machine. You need to have control when you are moving a machine to avoid sliding. You can use jacking-bolts for that but you need to check the integrity of the bolts as well. You can use the laser to fix this issue or by using graph paper to show how to optimize the machine movement. The next issue is hardware because it makes a lot of difference. Use of poor hardware like nuts, bolts, and key chains can cause machinery issues too. You also need to use proper tools while tightening the bolts and make sure they are calibrated right for the job.

All of this depends on the training because they need to be able to use all the necessary tools. They need to have the proper training. They should be able to do more than just pushing the right buttons. They need to be guided about the proper machinery installation. They should be trained at a standard level for this. The last but not the least thing is to have proper documentation of the quality measures that are taken because it helps you understand the operational phase of the machine.

 

Eruditio Links:

  • Eruditio
  • HP Reliability
  • A Smarter Way of Preventative Maintenance Free eBook
  • inspired Blended Learning (iBL®)
  • James Kovacevic’s LinkedIn

 

John Lambert Links:

  • https://www.benchmarkpdm.com/
  • MainTrain 2018
  • CMVA & Annual Conference
  • Benchmark PDM YouTube

 

109 – Top 10 Machinery Installation Issues with John LambertJames Kovacevic
  • Social:
  • Link:
  • Embed:
https://episodes.reliability.fm/rir/rir-s01e109-top10machineryinstallationissueswithjohnlambert.mp3
Download RSS iTunesStitcher

 

Rooted In Reliability podcast is a proud member of Reliability.fm network. We encourage you to please rate and review this podcast on iTunes and Stitcher. It ensures the podcast stays relevant and is easy to find by like-minded professionals. It is only with your ratings and reviews that the Rooted In Reliability podcast can continue to grow. Thank you for providing the small but critical support for the Rooted In Reliability podcast!

Filed Under: Rooted in Reliability: The Plant Performance Podcast, The Reliability FM network Tagged with: coupling run-out, John Lambert, machine looseness, machinery installation issues, offline to running, pipe strain, shaft misalignment, soft-foot

About James Kovacevic

James is a trainer, speaker, and consultant that specializes in bringing profitability, productivity, availability, and sustainability to manufacturers around the globe.

Through his career, James has made it his personal mission to make industry a profitable place; where individuals and manufacturers possess the resources, knowledge, and courage to sustainably lower their operating costs.

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

[popup type="" link_text="Get Weekly Email Updates" link_class="button" ]

[/popup]

The Accendo Reliablity logo of a sun face in circuit

Please login to have full access.




Lost Password? Click here to have it emailed to you.

Not already a member? It's free and takes only a moment to create an account with your email only.

Join

Your membership brings you all these free resources:

  • Live, monthly reliability webinars & recordings
  • eBooks: Finding Value and Reliability Maturity
  • How To articles & insights
  • Podcasts & additional information within podcast show notes
  • Podcast suggestion box to send us a question or topic for a future episode
  • Course (some with a fee)
  • Largest reliability events calendar
  • Course on a range of topics - coming soon
  • Master reliability classes - coming soon
  • Basic tutorial articles - coming soon
  • With more in the works just for members
Speaking of Reliability podcast logo

Subscribe and enjoy every episode

RSS
iTunes
Stitcher

Join Accendo

Receive information and updates about podcasts and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Dare to Know podcast logo

Subscribe and enjoy every episode

RSS
iTunes
Stitcher

Join Accendo

Receive information and updates about podcasts and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Accendo Reliability Webinar Series podcast logo

Subscribe and enjoy every episode

RSS
iTunes
Stitcher

Join Accendo

Receive information and updates about podcasts and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

Recent Articles

  • test
  • test
  • test
  • Your Most Important Business Equation
  • Your Suppliers Can Be a Risk to Your Project

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy