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by Sanjeev Saraf Leave a Comment

Reactive Chemical Hazards

Reactive Chemical Hazards

Certain chemicals can pose explosion hazards due to their inherent reactivity or interaction with other chemicals or metals.  A few years ago the Chemical Safety Board (CSB) had recommended regulating “Reactive Chemicals”. This begs the question – what are reactive chemicals?

At the outset let me tell you that it is not possible to unambiguously define “reactive chemicals”.

Under certain conditions, a chemical can react with itself or its environment resulting in extremely high reaction rates. The high reaction rates can potentially lead to an explosion. Toxic side-products can be produced during the reaction. An example of reactive chemicals is shown in the video below – you will see how hydroxylamine decomposes violently upon addition of metal-salt solution.


I shot the above video with Dr. Liz Cisneros, my colleague at the Mary Kay O’Connor Process Safety Center (MKOPSC)

Can you imagine consequences of the above reaction occurring in closed process vessels? Hydroxylamine was involved in a major explosion at Concept Sciences facility Allentown, PA in 1999.

In the blogs posts that will follow in the future, I will talk about

  • how to identify reactive chemicals
  • how to characterize reactive chemicals
  • choice of risk mitigation measures
  • why does reaction lead to explosion

Please watch this space, if you would like to hear from me on this topic.

Filed Under: Articles, on Risk & Safety, Operational Risk Process Safety

About Sanjeev Saraf

Reduce risks, Increase Uptime, Reduce costs

I did my first litigation support work in 2000.

Since then I have been obsessed with preventing future failures. Some of these failures can have catastrophic consequences.

Having tried various techniques, learning / unlearning “latest” paradigms, it is clear we have a long way to go!

But instead of thoughtful work, what I mostly see are platitudes and oversimplifications. No keen practical insights!

I want to change that.

« Why Can’t Learning Teams (LT) and RCA Teams be Friends?
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