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by Katie Switzer Leave a Comment

The Role of Reliability: The Conscience of the Plant

The Role of Reliability: The Conscience of the Plant

If a manufacturing plant was a human brain: Maintenance would be the repairing blood flow, Operations would be the electricity sparking between synapses, and Reliability would be the conscience. [Read more…]

Filed Under: Advanced Engineering Culture, Articles, on Leadership & Career Tagged With: Availability, bearing, Downtime, engineering, Human Brain, maintenance, Morning Meeting, reliability engineering, Risk

by James Kovacevic 1 Comment

What Can You Do to Improve Reliability?

What Can You Do to Improve Reliability?

A Question & Answer Period with Fred Schenkelberg

on the what can be done to improve the reliability of your operation.

So far in this series, we have had the opportunity to discuss the role of reliability engineering in today’s maintenance environments.  In this final post of the series, I had the opportunity to ask Fred Schenkelberg some questions related to this very topic.  Fred, with his years of experience, was able to provide some great insights to the role of reliability engineering, and what those in the maintenance department can do to improve reliability.

Even if you don’t have a reliability engineer in your organization, you can implement a few basic reliability engineering techniques to make a sustainable difference in your operation. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: Downtime, Predictive Maintenance

by James Kovacevic Leave a Comment

Leverage the Data within Your CMMS

Leverage the Data within Your CMMS

Unlock the Potential of Your CMMS by Accessing the Data Within

If you have properly selected and implemented your CMMS, you have the ability to truly make significant improvements in your operation.  This is made a reality by using the data within the CMMS to make data driven decisions instead of intuition or feelings.  This ensures the business resources are spent on the most important and strategic issues for the business.

In order to leverage the data within your CMMS, you have to ensure the data can be captured and reported easily.  This is usually done during the implementation phase. [Read more…]

Filed Under: Articles, Maintenance and Reliability, on Maintenance Reliability Tagged With: CMMS, Downtime, Failure Reporting

by Greg Hutchins Leave a Comment

Risk Decisions and Human Nature

Risk Decisions and Human Nature

Guest Post by Ed Perkins (first posted on CERM ® RISK INSIGHTS – reposted here with permission)

One area that does not receive much emphasis in risk management is the human factor.  In risk assessments, risk events, likelihoods and consequences, vulnerabilities are the usual focus.  People are viewed as ‘weak links’ in risk prevention, but what about risk mitigation?  Your risk planning depends on people to respond when an event occurs. How good is their risk decision-making under stress?  There is the weak link.

In 1996, IEEE published a book on “Probabilistic Risk Assessment and Management for Engineers and Scientists” by Kumamoto and Henley[1].  This book is about using probability to assess reliability and safety risks in an industrial environment.  The book introduces some interesting concepts, such as risk perception and ‘Human Reliability’. [Read more…]

Filed Under: Articles, CERM® Risk Insights, on Risk & Safety Tagged With: Downtime

by Les Warrington Leave a Comment

3 Case Studies of How to Define the Right Reliability Requirements for Each Customer

3 Case Studies of How to Define the Right Reliability Requirements for Each Customer

We all probably know Fred’s fight against the use of “MTBF” as a default measure of reliability.

And I concur. “MTBF” offers the least insight to product reliability. It offers little to the user in terms of realizing the benefits of reliability.

However, we all would like to see products that deliver more appealing benefits; and reliability is a key factor. But reliability is only part of the equation.

Technical performance is important.

So is price. So is appearance. So is delivery. So is the customer: different customers may see the world differently. And so may your competitors.

So, we can’t all adopt the same measurement for reliability. [Read more…]

Filed Under: Achieving the Benefits of Reliability, Articles, on Product Reliability Tagged With: Downtime, Product Reliability

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