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When should SPC be used?

When should SPC be used?

Introduction

Many companies use SPC to control their manufacturing and assembly processes. Other companies use 100% inspection and some companies do nothing. How can one choose between these three alternatives?

To make a rational choice, some questions need to be answered.

  • What are the costs of internal and external failure on similar product?
  • Is the product design and/or process flow new, modified or carryover?
  • Are critical characteristics for the part and process known?
  • Are the process capabilities known?

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Process Capability Analysis III – Cp vs Percent Defectives

Process Capability Analysis III – Cp vs Percent Defectives

Introduction

In the article Process Capability I – Overview and Indices, the main process performance indices were defined. In the article Process Capability Analysis II – Estimating Percent Defective, ways to calculate the percent defective were introduced.

In this article, the mathematical connection between the Cp index and percent defectives is made.

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Process Capability Analysis I – Overview and Indices

Process Capability Analysis I – Overview and Indices

Introduction

How is a manufacturing process determined to be capable of producing parts that meet engineering requirements? Some, like the finish of a gear tooth are critical, while the roughness of a non-contact surface isn’t critical. The critical characteristics need to be identified and checked to determine if the process is capable.

This article defines the analysis concepts and indices.

Prototypes and Series Production

Process capability assessments (PCA) start during the product development process and continue into series production. Prototype parts are created by a variety of methods, ranging from hand-crafted parts to short term manufacturing in a production intent process under factory conditions. The methods that are closest to series production are the most realistic.

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