Accendo Reliability

Your Reliability Engineering Professional Development Site

  • Home
  • About
    • Contributors
    • About Us
    • Colophon
    • Survey
  • Reliability.fm
    • Speaking Of Reliability
    • Rooted in Reliability: The Plant Performance Podcast
    • Quality during Design
    • CMMSradio
    • Way of the Quality Warrior
    • Critical Talks
    • Asset Performance
    • Dare to Know
    • Maintenance Disrupted
    • Metal Conversations
    • The Leadership Connection
    • Practical Reliability Podcast
    • Reliability Hero
    • Reliability Matters
    • Reliability it Matters
    • Maintenance Mavericks Podcast
    • Women in Maintenance
    • Accendo Reliability Webinar Series
  • Articles
    • CRE Preparation Notes
    • NoMTBF
    • on Leadership & Career
      • Advanced Engineering Culture
      • ASQR&R
      • Engineering Leadership
      • Managing in the 2000s
      • Product Development and Process Improvement
    • on Maintenance Reliability
      • Aasan Asset Management
      • AI & Predictive Maintenance
      • Asset Management in the Mining Industry
      • CMMS and Maintenance Management
      • CMMS and Reliability
      • Conscious Asset
      • EAM & CMMS
      • Everyday RCM
      • History of Maintenance Management
      • Life Cycle Asset Management
      • Maintenance and Reliability
      • Maintenance Management
      • Plant Maintenance
      • Process Plant Reliability Engineering
      • RCM Blitz®
      • ReliabilityXperience
      • Rob’s Reliability Project
      • The Intelligent Transformer Blog
      • The People Side of Maintenance
      • The Reliability Mindset
    • on Product Reliability
      • Accelerated Reliability
      • Achieving the Benefits of Reliability
      • Apex Ridge
      • Breaking Bad for Reliability
      • Field Reliability Data Analysis
      • Metals Engineering and Product Reliability
      • Musings on Reliability and Maintenance Topics
      • Product Validation
      • Reliability by Design
      • Reliability Competence
      • Reliability Engineering Insights
      • Reliability in Emerging Technology
      • Reliability Knowledge
    • on Risk & Safety
      • CERM® Risk Insights
      • Equipment Risk and Reliability in Downhole Applications
      • Operational Risk Process Safety
    • on Systems Thinking
      • The RCA
      • Communicating with FINESSE
    • on Tools & Techniques
      • Big Data & Analytics
      • Experimental Design for NPD
      • Innovative Thinking in Reliability and Durability
      • Inside and Beyond HALT
      • Inside FMEA
      • Institute of Quality & Reliability
      • Integral Concepts
      • Learning from Failures
      • Progress in Field Reliability?
      • R for Engineering
      • Reliability Engineering Using Python
      • Reliability Reflections
      • Statistical Methods for Failure-Time Data
      • Testing 1 2 3
      • The Hardware Product Develoment Lifecycle
      • The Manufacturing Academy
  • eBooks
  • Resources
    • Special Offers
    • Accendo Authors
    • FMEA Resources
    • Glossary
    • Feed Forward Publications
    • Openings
    • Books
    • Webinar Sources
    • Journals
    • Higher Education
    • Podcasts
  • Courses
    • Your Courses
    • 14 Ways to Acquire Reliability Engineering Knowledge
    • Live Courses
      • Introduction to Reliability Engineering & Accelerated Testings Course Landing Page
      • Advanced Accelerated Testing Course Landing Page
    • Integral Concepts Courses
      • Reliability Analysis Methods Course Landing Page
      • Applied Reliability Analysis Course Landing Page
      • Statistics, Hypothesis Testing, & Regression Modeling Course Landing Page
      • Measurement System Assessment Course Landing Page
      • SPC & Process Capability Course Landing Page
      • Design of Experiments Course Landing Page
    • The Manufacturing Academy Courses
      • An Introduction to Reliability Engineering
      • Reliability Engineering Statistics
      • An Introduction to Quality Engineering
      • Quality Engineering Statistics
      • FMEA in Practice
      • Process Capability Analysis course
      • Root Cause Analysis and the 8D Corrective Action Process course
      • Return on Investment online course
    • Industrial Metallurgist Courses
    • FMEA courses Powered by The Luminous Group
      • FMEA Introduction
      • AIAG & VDA FMEA Methodology
    • Barringer Process Reliability Introduction
      • Barringer Process Reliability Introduction Course Landing Page
    • Fault Tree Analysis (FTA)
    • Foundations of RCM online course
    • Reliability Engineering for Heavy Industry
    • How to be an Online Student
    • Quondam Courses
  • Webinars
    • Upcoming Live Events
    • Accendo Reliability Webinar Series
  • Calendar
    • Call for Papers Listing
    • Upcoming Webinars
    • Webinar Calendar
  • Login
    • Member Home
Home » Podcast Episodes » Quality during Design » QDD 141 Exposing The Hidden Flaws of FMEA and Risk Matrices: Advancing Your Risk Assessment

by Dianna Deeney Leave a Comment

QDD 141 Exposing The Hidden Flaws of FMEA and Risk Matrices: Advancing Your Risk Assessment

Exposing The Hidden Flaws of FMEA and Risk Matrices: Advancing Your Risk Assessment

In the realm of risk assessment and management, traditional tools like Failure Mode and Effects Analysis (FMEA) and risk matrices have been widely accepted as the norm. However, beneath the surface of these established methods lie hidden flaws of FMEA and risk matrices that can significantly impact the effectiveness of risk analysis and decision-making processes. The latest podcast episode takes a deep dive into these issues, offering listeners an exploration of the challenges posed by conventional risk assessment techniques.

The episode emphasizes the importance of staying informed and adapting to new methods in the ever-evolving landscape of risk management. By doing so, professionals can ensure that they are not only equipped to handle current challenges but also prepared to meet the demands of the future.

 

 


Ordinal rating scales, commonly utilized in risk assessments, are a fundamental component that often leads to significant errors in analysis. This is because ordinal scales can create differentiated values, compress ranges, and introduce ambiguity—compromising the quality of the data and its subsequent interpretation. For example, when values are arbitrarily assigned to categories within a scale, it may not reflect the true magnitude of the risk. Additionally, ambiguous labels can lead to confusion and inconsistent application across different assessments.

Furthermore, the episode scrutinizes the practice of employing ordinal scales to produce risk priority numbers (RPNs), which involves multiplying and summing values that are not designed for such mathematical operations. This can result in misrepresentative risk prioritization, as it doesn’t account for the non-linear and non-continuous nature of the data. It’s crucial to recognize that RPNs are not continuous and that different combinations of severity, occurrence, and detection can yield identical RPNs but hide differing risk implications.

The podcast also brings to light the limitations of risk matrices, another tool frequently used to categorize and prioritize risks. Despite their apparent simplicity and widespread usage, studies have shown that risk matrices may not support effective risk management decisions. They can be inconsistent and arbitrary, leading to decisions that might overlook significant risks. A color-coded matrix or a single cut-off value simplifies the complexity of risk too much, stripping away valuable context and information needed for informed decision-making.

Addressing these criticisms requires a shift in perspective from viewing risks as static point estimates to considering them as probabilities. This probabilistic approach allows for a more nuanced understanding of risks and their potential impacts. Embracing this change is not just about criticism; it’s about evolving our methodologies to improve the robustness of risk assessments.

In this context, the podcast introduces an invaluable resource for professionals eager to advance their skills in risk-based decision-making. The “FMEA in Practice from plan to risk-based decision making” course on Udemy is spotlighted as an exceptional tool to enhance one’s ability to navigate and leverage FMEA effectively. This course embodies the podcast’s ethos of continuous learning and application of best practices in the field of risk assessment.

Overall, the podcast episode serves as a clarion call for professionals to rethink and refine their approach to risk assessment. By understanding and addressing the weaknesses of traditional tools, one can make better-informed decisions that will ultimately lead to more successful outcomes in design, development, and beyond.

 


This podcast episode referenced and quoted research from these sources

Cox, L.A. Jr. “What’s Wrong with Risk Matrices?” Risk Analysis, vol. 28, no. 2, 2008, doi:10.1111/j.1539-6924.2008.01030.x

Hubbard, Douglas W. How to Measure Anything: Finding the Value of Intangibles in Business. Wiley, 2014, pp. 25, 238-240.

Hubbard, D. W. The Failure of Risk Management: Why It’s Broken and How to Fix It, 2nd ed. Wiley, 2020, pp. 55.

Schwartz, Norbert, Barbel Knauper, et. al. “Rating Scales Numeric Values May Change the Meaning of Scale Labels.” Public Opinion Quarterly, Volume 55, Issue 4, WINTER 1991, Pages 570–582, doi:10.1086/269282.

Thomas, Philip, Reidar B. Bratvold, J. Eric Bickel. “The Risk of Using Risk Matrices.” SPE Economics & Management, September 2013, doi:10.2118/166269-MS.


Other podcast episodes you may like:

Getting Started with FMEA – It All Begins with a Plan

Filed Under: Quality during Design

About Dianna Deeney

Dianna is a senior-level Quality Professional and an experienced engineer. She has worked over 20 years in product manufacturing and design and is active in learning about the latest techniques in business.

Dianna promotes strategic use of quality tools and techniques throughout the design process.

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Quality during Design podcast logo

Tips for using quality tools and methods to help you design products others love, for less.


by Dianna Deeney
Quality during Design,
Hosted on Buzzsprout.com
Subscribe and enjoy every episode
Google
Apple
Spotify

Join Accendo

Receive information and updates about articles and many other resources offered by Accendo Reliability by becoming a member.

It’s free and only takes a minute.

Join Today

© 2025 FMS Reliability · Privacy Policy · Terms of Service · Cookies Policy

Book the Course with John
  Ask a question or send along a comment. Please login to view and use the contact form.
This site uses cookies to give you a better experience, analyze site traffic, and gain insight to products or offers that may interest you. By continuing, you consent to the use of cookies. Learn how we use cookies, how they work, and how to set your browser preferences by reading our Cookies Policy.