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Quality during Design

Quality during Design is the place for product designers to use quality thinking throughout the design process to create products others love, for less.

by Dianna Deeney Leave a Comment

QDD 128 Leveraging Proven Frameworks or Concept Development

QDD 128 Leveraging Proven Frameworks or Concept Development

Leveraging Proven Frameworks or Concept Development

Ready to sharpen your toolset with the wisdom of ancient warriors?

Today’s episode includes knowledge to guide your journey into the world of quality tools and reliability frameworks. Drawing inspiration from the seven weapons of warrior monk Benkei, we introduce the first seven quality tools collected by industry quality professional, Ishikawa. Discover how these types of tools, more typically used for monitoring and continuous improvement, can also be leveraged for early concept development, thus leading to successful product designs.

For those seeking to put theory into practice, we delve into a strategic system model that centers on customer inputs, intended and unintended outputs, and the use process, demonstrating how these tools can be applied to concept development. By the end of this episode, you’ll have a deeper understanding of how quality thinking can revolutionize your product design and development process.

[Read more…]

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QDD 127 Understanding Cross-Functional Collaboration

QDD 127 Understanding Cross-Functional Collaboration

Understanding Cross-Functional Collaboration

Are you prepared to untap the potential of cross-functional collaboration in product design?

On this episode of Quality during Design, we pull back the curtains on the dynamics of cross-functional teams in product design. Dianna Deeney, your host and seasoned quality professional, shares her insights on navigating the complex world of cross-functional teams, addressing common misconceptions, and maximizing brainstorming through structure.

We’re about to take a deep dive into the power of diverse perspectives in shaping a holistic vision for a product. Hear about the concept of internal customers in product design, the process of gathering design inputs, and unlocking the potential of directed co-work. This episode is a must-listen for anyone aiming for cross-functional co-work for design inputs.

[Read more…]

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QDD 126 Exploring the Problem Space: A Key Principle for Robust Product Design and Project Success

QDD 126 Exploring the Problem Space: A Key Principle for Robust Product Design and Project Success

Exploring the Problem Space: A Key Principle for Robust Product Design and Project Success

Ever wonder why many product designs fail or why projects don’t always come out as planned? The answer might lie in how we approach the ‘problem space’ versus the ‘solution space’.

We’re celebrating two and a half years of Quality During Design podcast by revisiting the fundamental principles that guide our product design processes, and exploring how we can apply these principles to avoid common pitfalls.

We talk about the importance of staying longer in the problem space, using quality tools for teamwork, and understanding the power of pre-work in meetings.  Listen-in to challenge our thinking and push us to rethink how we engage with new projects. Plus, gain insights on how questioning, investigating, and experimental approaches during project planning will empower you to refine your design processes.

We’re inviting you to consider how the Quality During Design methodology can streamline your design process, reduce product failures, and create more meaningful customer experiences. This isn’t just about designing products; it’s about redefining how we perceive and approach the entire design process.

 

[Read more…]

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QDD 125 Exploring Product Development and AI Through Literature

QDD 125 Exploring Product Development and AI Through Literature

Exploring Product Development and AI Through Literature:

Insights from ‘Loonshots’, ‘AI 2041’, ‘Quit’, and “How Big Things Get Done’ (QDD Book Cast)

Ever wondered how the world of product development can be viewed through the lens of a physicist? How the future of AI will impact our existence? What a champion poker player has to say about quitting, and what we can learn about product development from an architect?

This week, we dive headfirst into those questions with four fascinating reads: ‘Loonshots’ by Safi Bahcall,  ‘AI 2041’ by Kai Fu Lee and Chen Quifan, ‘Quit’ by Annie Duke, and ‘How Big Things Get Done’ by Bent Flyvbjerg and Dan Gardner.

These books have reshaped my perspective and I believe they hold interesting insights for you too. We’ll explore how these books apply to new product development projects and how they can help us do it better. I also share why I thought some were better together, read in pairs.

For those of you who love a good discussion, I’m inviting you to join my virtual book club where we can further unravel these intriguing books. Let me know if you’re interested!

So, tune in for a conversation that promises to be as enlightening as it is engaging!

 

[Read more…]

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by Dianna Deeney 1 Comment

QDD 124 Design for User Tasks using an Urgent/Important Matrix

QDD 124 Design for User Tasks using an Urgent/Important Matrix

Design for User Tasks using an Urgent/Important Matrix

We’ve collected all sorts of preliminary information about our users that we’re using for a new product design. We may be faced with so much data we’re not sure where to turn first, or what design feature is a priority. There’s a simple, 2-way matrix we can use to help us sort it all out: an urgent/important matrix. We may have used it to prioritize tasks for ourselves or as a management strategy for our team. But, we can also use it to evaluate the tasks our users take when using our product.

We talk more about this matrix in the podcast, and we talk through an example of how to use it to evaluate user tasks.

[Read more…]

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QDD 123 Information Development in Design, with Scott Abel – Part 2 (A Chat with Cross-Functional Experts)

QDD 123 Information Development in Design, with Scott Abel – Part 2 (A Chat with Cross-Functional Experts)

Information Development in Design, with Scott Abel – Part 2 (A Chat with Cross-Functional Experts)

Dianna Deeney interviews Scott Abel about why members of the technical documentation team should be brought into product design process earlier rather than later. And to encourage product design teams to incorporate the insights available from technical documentation professionals into their design decisions.

This episode is Part 2 of our interview. Part 1 (published earlier) was a discussion involving information development management. This Part 2 focuses on technical communication in design.

This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.

About Scott

Scott Abel serves as Content Strategy Evangelist at Heretto. He also runs a consultancy called The Content Wrangler, which helps companies improve how they author, maintain, manage, and deliver technical product information to those who need it, when, where, and how they prefer it. He writes regularly for content industry publications, produces a series of content strategy-focused books for XML Press, and is a dynamic presenter often featured at content industry events worldwide.

Scott and Dianna talk about:

  • Today’s approaches of information developers and how they work in project teams.
  • Today’s challenges with content and why it’s not just an instruction manual. We talk about limits to the ability to scale, deliverability, personalization, and relationships with customer service call centers.
  • Regulations, standards, and awards within the information developer’s world.
  • How to approach, engage, and incorporate technical communication people and information developers into an engineering project.

[Read more…]

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QDD 122 Information Development in Design, with Scott Abel – Part 1 (A Chat with Cross-Functional Experts)

QDD 122 Information Development in Design, with Scott Abel – Part 1 (A Chat with Cross-Functional Experts)

Information Development in Design, with Scott Abel – Part 1 (A Chat with Cross-Functional Experts)

Dianna Deeney interviews Scott Abel about information development management, a discipline concerned with best practices for managing and coordinating all activities related to the development, production, and distribution of information. He shares ideas, strategies, and best practices for unifying all product information – technical documentation, product specifications, customer support, training, and on-boarding – in a single online knowledge center.

This is Part 1 of 2 episodes with Scott. In Part 1 (this episode) we talk about information development management. In Part 2 (next episode), we talk about technical communication as part of product design success.

This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates.

About Scott

Scott Abel serves as Content Strategy Evangelist at Heretto. He also runs a consultancy called The Content Wrangler, which helps companies improve how they author, maintain, manage, and deliver technical product information to those who need it, when, where, and how they prefer it. He writes regularly for content industry publications, produces a series of content strategy-focused books for XML Press, and is a dynamic presenter often featured at content industry events worldwide.

In Part 1, Scott and Dianna talk about:

  • Why technical documentation is more important than it’s generally treated: it relates to the success of existing customers, the loyalty of customers to a brand, attracts new customers, and provides confidence to perspective customers.
  • How technical documentation affects regulated products, and why “future fear of noncompliance” is a trap that leads to a loss of information management advancements and their benefits.
  • What object-oriented technical communication management is and COPE (create once, publish everywhere).

[Read more…]

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QDD 121 Crafting Effective Technical Documents for the Engineering Field

QDD 121 Crafting Effective Technical Documents for the Engineering Field

Crafting Effective Technical Documents for the Engineering Field

Ready to hone your technical writing skills as an engineer? This episode of the Quality During Design podcast is a must-listen! We delve into the critical role of technical communication in engineering, and why written communication skills are non-negotiable for engineers. Join me, Dianna Deeney, as we consider different perspectives to make your technical writing the best it can be.

Our chat takes us on a journey through the past, present, and future of technical writing, as we root ourselves in the realities of presenting findings, interpreting data, and making actionable decisions. In the spirit of past, present, and future, we discuss techniques to ensure that your writing is effective and reaches your audience – be it your project team, auditors, or a future engineer referencing your work. Grab your pen and paper or open your word document as we together make strides in improving our technical communication skills.

This Quality during Design Redux episode was originally “The Spirits of Technical Writing Past, Present, and Future”. Visit the podcast blog, here.

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QDD 120 How to use FMEA for Complaint Investigation

QDD 120 How to use FMEA for Complaint Investigation

How to use FMEA for Complaint Investigation

FMEA (Failure Mode and Effects Analysis) is a tool we can use to help us investigate complaints from the field. The FMEA is a matrix of the collective team knowledge about the risks of this product, so it’s a valuable source in our investigation about what’s going on in the field.

We talk through how to go about using FMEA for complaint investigation and what we can do with the information.

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QDD 119 Results-Driven Decisions, Faster: Accelerated Stress Testing as a Reliability Life Test

QDD 119 Results-Driven Decisions, Faster: Accelerated Stress Testing as a Reliability Life Test

Results-Driven Decisions, Faster: Accelerated Stress Testing as a Reliability Life Test

We want to ensure our designs perform reliably, as expected and intended. With today’s high-reliability products and quick release to market, we probably don’t have enough time to just test our parts at normal use rates. It would take too long, because our products ARE so reliable. Or, we’ll miss our window of opportunity to get our product to market.

There are several ways to get reliability data to make design decisions. One of the ways is reliability life testing of our product.

This episode explores how accelerated stress testing is one subset of other reliability life testing methods, when it’s a good idea, how we can approach doing it, and what we can do with the results.

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QDD 118 Journey from Production to Consumption: Enhancing Product Reliability

QDD 118 Journey from Production to Consumption: Enhancing Product Reliability

Journey from Production to Consumption: Enhancing Product Reliability

When you design a product, you consider the field reliability. Use environment usually comes to mind first. Do you also consider the stresses it undergoes from its creation to the end user’s hands?

We talk about designing for reliability, accounting for not just the product’s use but also its journey from production to the consumer. As a part of our in-depth discussion, we’ll look into the role of various environments – field and production – in affecting a product’s reliability.

By the end of this episode, you’ll see field reliability as including the various stresses acting on a product from its inception. So, buckle up as we embark on this journey to rethink reliability during design.

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QDD 117 QDD Redux: Choose Reliability Goals for Modules

QDD 117 QDD Redux: Choose Reliability Goals for Modules

QDD Redux: Choose Reliability Goals for Modules

We have a reliability target for our system. But we’re not meeting it.

To avoid this scenario, what is something we can do in early development?

When we’re figuring out our concept, we can better learn about our options. We can work with Reliability Engineers to understand what we know, the risk in what we don’t know, and to prioritize reliability of the modules to be able to meet the reliability of our whole system.

We talk about using reliability allocation to help us choose reliability goals for modules of our product design. And we talk about its limitations.

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QDD 116 Reliability Engineering during Design, with Adam Bahret (A Chat with Cross-Functional Experts)

QDD 116 Reliability Engineering during Design, with Adam Bahret (A Chat with Cross-Functional Experts)

Reliability Engineering during Design, with Adam Bahret (A Chat with Cross-Functional Experts)

Dianna Deeney interviews Adam Bahret about reliability engineering during design: how product design engineers and product development leadership can incorporate reliability engineering.

This interview is part of our series, “A Chat with Cross Functional Experts”. Our focus is speaking with people that are typically part of a cross-functional team within engineering projects. We discuss their viewpoints and perspectives regarding new products, the values they bring to new product development, and how they’re involved and work with product design engineering teammates. [Read more…]

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QDD 115 QDD Redux: 5 Options to Manage Risks during Product Engineering

QDD 115 QDD Redux: 5 Options to Manage Risks during Product Engineering

QDD Redux: 5 Options to Manage Risks during Product Engineering

Part of Quality during Design is using reliability engineering as part of the design process.

We’re warming up to the topic this week with a QDD Redux episode – pulling an episode from our archive from last year that’s a good overview of some things we’ll be getting more into.

Next week, I’m interviewing a Reliability Engineer as part of the series A Chat with Cross-Functional Experts.  You won’t want to miss it!

So, let’s stretch and warm-up to Reliability during Design! 

[Read more…]

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QDD 114 The Instant Glory of Projects

QDD 114 The Instant Glory of Projects

The Instant Glory of Projects

We do projects all the time. Some projects are about developing new things, and others are about improving what we have – continuous improvement.

In the quality realm, there’s what they call the instant glory model. This same kind of thing can happen in product design, too.

We talk about what quality folks call an instant glory, and what to do about it in product design engineering.

[Read more…]

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Quality during Design podcast logo

Tips for using quality tools and methods to help you design products others love, for less.


by Dianna Deeney
Quality during Design,
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Recent Episodes

QDD 128 Leveraging Proven Frameworks or Concept Development

QDD 127 Understanding Cross-Functional Collaboration

QDD 126 Exploring the Problem Space: A Key Principle for Robust Product Design and Project Success

QDD 125 Exploring Product Development and AI Through Literature

QDD 124 Design for User Tasks using an Urgent/Important Matrix

QDD 123 Information Development in Design, with Scott Abel – Part 2 (A Chat with Cross-Functional Experts)

QDD 122 Information Development in Design, with Scott Abel – Part 1 (A Chat with Cross-Functional Experts)

QDD 121 Crafting Effective Technical Documents for the Engineering Field

QDD 120 How to use FMEA for Complaint Investigation

QDD 119 Results-Driven Decisions, Faster: Accelerated Stress Testing as a Reliability Life Test

QDD 118 Journey from Production to Consumption: Enhancing Product Reliability

QDD 117 QDD Redux: Choose Reliability Goals for Modules

QDD 116 Reliability Engineering during Design, with Adam Bahret (A Chat with Cross-Functional Experts)

QDD 115 QDD Redux: 5 Options to Manage Risks during Product Engineering

QDD 114 The Instant Glory of Projects

QDD 113 What to do about Virtual Meetings

QDD 112 QDD Redux: How to self-advocate for more customer face time (and why it’s important)

QDD 111 Engineering with Receptivity, with Sol Rosenbaum (A Chat with Cross-Functional Experts)

QDD 110 Don’t Wish for Cross-Functional Buy-in on Product Designs – Plan to Get It!

QDD 109 Before You Start Engineering Solutions, Do This

QDD 108 QDD Redux Ep. 4: Statistical vs. Practical Significance

QDD 107 QDD Redux Ep. 3: When it’s Not Normal: How to Choose from a Library of Distributions

QDD 106 QDD Redux Ep. 2: How to Handle Competing Failure Modes

QDD 105 QDD Redux Ep. 1: How Many Do We Need to Test?

QDD 104 The Fundamental Thing to Know from Statistics for Design Engineering

QDD 103 What to do for Effective and Efficient Working Meetings

QDD 102 Get Design Inputs with Flowcharts

QDD 101 Quality Tools are Legos of Development (and Their 7 Uses)

QDD 100 Lessons Learned from Coffee Pod Stories

QDD 099 Crucial Conversations in Engineering, with Shere Tuckey (A Chat with Cross-Functional Experts)

QDD 098 Challenges Getting Team Input in Concept Development

QDD 097 Brainstorming within Design Sprints

QDD 096 After the ‘Storm: Compare and Prioritize Ideas

QDD 095 After the ‘Storm: Pareto Voting and Screening Methods

QDD 094 After the ‘Storm: Group and Explore Ideas

QDD 093 Product Design with Brainstorming, with Emily Haidemenos (A Chat with Cross Functional Experts)

QDD 092 Ways to Gather Ideas with a Team

QDD 091 The Spirits of Technical Writing Past, Present, and Future

QDD 090 The Gifts Others Bring

QDD 089 Next Steps after Surprising Test Results

QDD 088 Choose Reliability Goals for Modules

QDD 087 Start a System Architecture Diagram Early

QDD 086 Why Yield Quality in the Front-End of Product Development

QDD 085 Book Cast

QDD 084 Engineering in the Color Economy

QDD 083 Getting to Great Designs

QDD 082 Get Clarity on Goals with a Continuum

QDD 081 Variable Relationships: Correlation and Causation

QDD 080 Use Meetings to Add Productivity

QDD 079 Ways to Partner with Test Engineers

QDD 078 What do We do with FMEA Early in Design Concept?

QDD 077 A Severity Scale based on Quality Dimensions

QDD 076 Use Force Field Analysis to Understand Nuances

QDD 075 Getting Use Information without a Prototype

QDD 074 Finite Element Analysis (FEA) Supplements Test

QDD 073 2 Lessons about Remote Work for Design Engineers

QDD 072 Always Plot the Data

QDD 071 Supplier Control Plans and Design Specs

QDD 070 Use FMEA to Design for In-Process Testing

QDD 069 Use FMEA to Choose Critical Design Features

QDD 068 Get Unstuck: Expand and Contract Our Problem

QDD 067 Get Unstuck: Reframe our Problem

QDD 066 5 Options to Manage Risks during Product Engineering

QDD 065 Prioritizing Technical Requirements with a House of Quality

QDD 064 Gemba for Product Design Engineering

QDD 063 Product Design from a Data Professional Viewpoint, with Gabor Szabo (A Chat with Cross Functional Experts)

QDD 062 How Does Reliability Engineering Affect (Not Just Assess) Design?

QDD 061 How to use FMEA for Complaint Investigation

QDD 060 3 Tips for Planning Design Reviews

QDD 059 Product Design from a Marketing Viewpoint, with Laura Krick (A Chat with Cross Functional Experts)

QDD 058 UFMEA vs. DFMEA

QDD 057 Design Input & Specs vs. Test & Measure Capability

QDD 056 ALT vs. HALT

QDD 055 Quality as a Strategic Asset vs. Quality as a Control

QDD 054 Design Specs vs. Process Control, Capability, and SPC

QDD 053 Internal Customers vs. External Customers

QDD 052 Discrete Data vs. Continuous Data

QDD 051 Prevention Controls vs. Detection Controls

QDD 050 Try this Method to Help with Complex Decisions (DMRCS)

QDD 049 Overlapping Ideas: Quality, Reliability, and Safety

QDD 048 Using SIPOC to Get Started

QDD 047 Risk Barriers as Swiss Cheese?

QDD 046 Environmental Stress Testing for Robust Designs

QDD 045 Choosing a Confidence Level for Test using FMEA

QDD 044 Getting Started with FMEA – It All Begins with a Plan

QDD 043 How can 8D help Solve my Recurring Problem?

QDD 042 Mistake-Proofing – The Poka-Yoke of Usability

QDD 041 Getting Comfortable with using Reliability Results

QDD 040 How to Self-Advocate for More Customer Face Time (and why it’s important)

QDD 039 Choosing Quality Tools (Mind Map vs. Flowchart vs. Spaghetti Diagram)

QDD 038 The DFE Part of DFX (Design For Environment and eXcellence)

QDD 037 Results-Driven Decisions, Faster: Accelerated Stress Testing as a Reliability Life Test

QDD 036 When to use DOE (Design of Experiments)?

QDD 035 Design for User Tasks using an Urgent/Important Matrix

QDD 034 Statistical vs. Practical Significance

QDD 033 How Many Do We Need To Test?

QDD 032 Life Cycle Costing for Product Design Choices

QDD 031 5 Aspects of Good Reliability Goals and Requirements

QDD 030 Using Failure Rate Functions to Drive Early Design Decisions

QDD 029 Types of Design Analyses possible with User Process Flowcharts

QDD 028 Design Tolerances Based on Economics (Using the Taguchi Loss Function)

QDD 027 How Many Controls do we Need to Reduce Risk?

QDD 026 Solving Symptoms Instead of Causes?

QDD 025 Do you have SMART ACORN objectives?

QDD 024 Why Look to Standards

QDD 023 Getting the Voice of the Customer

QDD 022 The Way We Test Matters

QDD 021 Designing Specs for QA

QDD 020 Every Failure is a Gift

QDD 019 Understanding the Purposes behind Kaizen

QDD 018 Fishbone Diagram: A Supertool to Understand Problems, Potential Solutions, and Goals

QDD 017 What is ‘Production Equivalent’ and Why Does it Matter?

QDD 016 About Visual Quality Standards

QDD 015 Using the Pareto Principle and Avoiding Common Pitfalls

QDD 014 The Who’s Who of your Quality Team

QDD 013 When it’s Not Normal: How to Choose from a Library of Distributions

QDD 012 What are TQM, QFD, Six Sigma, and Lean?

QDD 011 The Designer’s Important Influence on Monitoring After Launch

QDD 010 How to Handle Competing Failure Modes

QDD 009 About Using Slide Decks for Technical Design Reviews

QDD 008 Remaking Risk-Based Decisions: Allowing Ourselves to Change our Minds.

QDD 007 Need to innovate? Stop brainstorming and try a systematic approach.

QDD 006 HALT! Watch out for that weakest link

QDD 005 The Designer’s Risk Analysis affects Business, Projects, and Suppliers

QDD 004 A big failure and too many causes? Try this analysis.

QDD 003 Why Your Design Inputs Need to Include Quality & Reliability

QDD 002 My product works. Why don’t they want it?

QDD 001 How to Choose the Right Improvement Model

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